diff --git a/README.md b/README.md index 8247b72..899a5e5 100644 --- a/README.md +++ b/README.md @@ -1,7 +1,39 @@ # windio2cad -Example command line: +## What is `windio2cad`? + +The `windio2cad` module is a command line tool to convert `.yaml` files that follow the [windio ontology](https://windio.readthedocs.io/en/latest/) into `.stl` CAD files. These CAD files can then be used as input to other codes or for visualization. + +Two example files for floating offshore wind turbine (FOWT) platforms are included in this source repository: + +- `nrel5mw-spar_oc4.yaml`: A semisubmersible floating platform. + +- `nrel5mw-spar_oc3.yaml`: A spar-type floating platform. + +Read below to learn more about rendering these `.yaml` files into `.stl` files. + +## Installation + +This instllation guide assumes you are using `conda` for management of virtual environments. Clone the repository and change into the repository's directory: -``` -python semisubmersible_yaml_to_stl.py --input semisubmersible.yaml --output semisubmersible2.stl --modules modules_for_rendering_semisubmersible.scad --openscad "/Applications/OpenSCAD.app/Contents/MacOS/OpenSCAD" ``` +conda create -n windio2cad python=3.8 +conda activate windio2cad +pip install -e . +``` + +This module depends on the OpenSCAD package to be installed to render the final `.stl` file. See [http://www.openscad.org/](http://www.openscad.org/) + +## Usage + +Use the following command to create an `.stl` file for a turbine atop a semisubmersible foundation: + +``` +python -m windio2cad --input nrel5mw-semi_oc4.yaml --output turbine.stl --openscad [PATH TO OPENSCAD] +``` + +Replace `[PATH TO OPENSCAD]` with the path to OpenSCAD on your operating system. + +### Rendering just the blade + +In some applications, only a rendering of the blade is needed. In those cases, simply add the `--blade` option to the command line to render just the blade. diff --git a/blade/IEA-15-240-RWT.yaml b/blade/IEA-15-240-RWT.yaml deleted file mode 100644 index fc01651..0000000 --- a/blade/IEA-15-240-RWT.yaml +++ /dev/null @@ -1,949 +0,0 @@ -name: IEA 15MW Offshore Reference Turbine, with taped chord tip design - -components: - blade: - outer_shape_bem: - airfoil_position: - grid: [0.0, 0.02, 0.15, 0.24517031675566095, 0.3288439506472435, 0.4391793464459161, 0.5376714071084352, 0.6382076569163737, 0.7717438522715817, 1.0] - labels: [circular, circular, SNL-FFA-W3-500, FFA-W3-360, FFA-W3-330blend, FFA-W3-301, FFA-W3-270blend, FFA-W3-241, FFA-W3-211, FFA-W3-211] - chord: - grid: [0.0, 0.02, 0.04, 0.06, 0.08, 0.1, 0.125, 0.15, 0.1690340633511322, 0.18806812670226436, 0.20710219005339656, 0.22613625340452875, 0.24517031675566095, 0.2660887252285566, 0.2870071337014522, 0.30792554217434787, 0.3288439506472435, 0.350911029806978, 0.3729781089667125, 0.39504518812644707, 0.41711226728618156, 0.4391793464459161, 0.45887775857841995, 0.47857617071092373, 0.49827458284342757, 0.5179729949759314, 0.5376714071084352, 0.5577786570700229, 0.5778859070316106, 0.5979931569931983, 0.618100406954786, 0.6382076569163737, 0.657284256252832, 0.6763608555892903, 0.6954374549257486, 0.7145140542622068, 0.7335906535986652, 0.7526672529351234, 0.7717438522715817, 0.8, 0.8187500000000001, 0.8375, 0.85625, 0.875, 0.89375, 0.9125, 0.9312499999999999, 0.95, 0.975, 0.9786324786324786, 0.9807692307692307, 0.9829059829059829, 0.985042735042735, 0.9871794871794871, 0.9893162393162394, 0.9914529914529915, 0.9935897435897436, 0.9957264957264957, 0.9978632478632479, 1.0] - values: [5.2, 5.208280051053228, 5.235714686841762, 5.288938619667076, 5.360587950371896, 5.4432987797989485, 5.551024109038494, 5.650144322056736, 5.710964180985916, 5.75211103329394, 5.767237237684651, 5.755066778057295, 5.702344106369591, 5.600880031723281, 5.4630400185346435, 5.309547499170078, 5.148693682942882, 4.991042900107676, 4.849752915435638, 4.727607774019834, 4.604737872426362, 4.482056690032084, 4.373756099992555, 4.267303627608841, 4.162975379862409, 4.061706438261234, 3.9635294254274465, 3.866946023408861, 3.7730033609042173, 3.681316991817714, 3.590732198099713, 3.5007879683424514, 3.415117624636448, 3.3288587248956025, 3.2415382010222533, 3.1550747436965874, 3.0695283044857655, 2.9839638733880505, 2.8980041517726187, 2.7682222306856965, 2.6795728562121024, 2.588237585754934, 2.4939219808866904, 2.3973569798757457, 2.2985748263544723, 2.197674872061173, 2.0947488594285835, 1.989796398413245, 1.8481235924071342, 1.8258389124179322, 1.812083398372174, 1.7969953985141929, 1.779313478686, 1.7565605031190397, 1.7238716579926647, 1.6716926510559211, 1.5812588997806323, 1.4157165078158995, 1.1026835699503355, 0.5] - 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material: medium_density_foam - web: web1 - thickness: - grid: [0.1, 0.125, 0.15, 0.1690340633511322, 0.18806812670226436, 0.20710219005339656, 0.22613625340452875, 0.24517031675566095, 0.2660887252285566, 0.2870071337014522, 0.30792554217434787, 0.3288439506472435, 0.350911029806978, 0.3729781089667125, 0.39504518812644707, 0.41711226728618156, 0.4391793464459161, 0.45887775857841995, 0.47857617071092373, 0.49827458284342757, 0.5179729949759314, 0.5376714071084352, 0.5577786570700229, 0.5778859070316106, 0.5979931569931983, 0.618100406954786, 0.6382076569163737, 0.657284256252832, 0.6763608555892903, 0.6954374549257486, 0.7145140542622068, 0.7335906535986652, 0.7526672529351234, 0.7717438522715817, 0.8, 0.8187500000000001, 0.8375, 0.85625, 0.875, 0.89375, 0.9125, 0.9312499999999999, 0.95] - values: [0.043, 0.04188235294117647, 0.04076470588235294, 0.039913771285478794, 0.03906283668860465, 0.038211902091730504, 0.03736096749485635, 0.0365100328979822, 0.03557485698978217, 0.034639681081582135, 0.03370450517338209, 0.03276932926518204, 0.031782801020393915, 0.03079627277560579, 0.029809744530817663, 0.02882321628602953, 0.027836688041241398, 0.026956053145905937, 0.02607541825057048, 0.025194783355235006, 0.024314148459899543, 0.02343351356456408, 0.022534601213340156, 0.021635688862116233, 0.020736776510892303, 0.019837864159668383, 0.01893895180844446, 0.01808611560281456, 0.017233279397184664, 0.016380443191554763, 0.015527606985924867, 0.014674770780294964, 0.013821934574665068, 0.012969098369035169, 0.011705882352941174, 0.010867647058823525, 0.01002941176470588, 0.009191176470588236, 0.008352941176470586, 0.0075147058823529355, 0.006676470588235292, 0.005838235294117648, 0.005000000000000001] - 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material: glass_biax - web: web1 - thickness: - grid: [0.1, 0.125, 0.15, 0.1690340633511322, 0.18806812670226436, 0.20710219005339656, 0.22613625340452875, 0.24517031675566095, 0.2660887252285566, 0.2870071337014522, 0.30792554217434787, 0.3288439506472435, 0.350911029806978, 0.3729781089667125, 0.39504518812644707, 0.41711226728618156, 0.4391793464459161, 0.45887775857841995, 0.47857617071092373, 0.49827458284342757, 0.5179729949759314, 0.5376714071084352, 0.5577786570700229, 0.5778859070316106, 0.5979931569931983, 0.618100406954786, 0.6382076569163737, 0.657284256252832, 0.6763608555892903, 0.6954374549257486, 0.7145140542622068, 0.7335906535986652, 0.7526672529351234, 0.7717438522715817, 0.8, 0.8187500000000001, 0.8375, 0.85625, 0.875, 0.89375, 0.9125, 0.9312499999999999, 0.95] - values: [0.002, 0.001955882352941177, 0.0019117647058823533, 0.0018781751823215315, 0.0018445856587607098, 0.001810996135199888, 0.0017774066116390667, 0.0017438170880782456, 0.0017069022495966651, 0.0016699874111150846, 0.0016330725726335042, 0.0015961577341519235, 0.0015572158297523914, 0.0015182739253528598, 0.0014793320209533286, 0.0014403901165537974, 0.0014014482121542657, 0.0013666863083910236, 0.0013319244046277818, 0.0012971625008645394, 0.0012624005971012973, 0.0012276386933380555, 0.0011921553110529005, 0.0011566719287677458, 0.001121188546482591, 0.0010857051641974364, 0.0010502217819122813, 0.0010165571948479433, 0.000982892607783605, 0.0009492280207192671, 0.000915563433654929, 0.0008818988465905908, 0.0008482342595262528, 0.0008145696724619145, 0.0007647058823529412, 0.0007316176470588235, 0.0006985294117647059, 0.0006654411764705883, 0.0006323529411764706, 0.0005992647058823529, 0.0005661764705882353, 0.0005330882352941178, 0.0005000000000000001] - fiber_orientation: - values: [0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0, 0.0] - grid: [0.1, 0.125, 0.15, 0.1690340633511322, 0.18806812670226436, 0.20710219005339656, 0.22613625340452875, 0.24517031675566095, 0.2660887252285566, 0.2870071337014522, 0.30792554217434787, 0.3288439506472435, 0.350911029806978, 0.3729781089667125, 0.39504518812644707, 0.41711226728618156, 0.4391793464459161, 0.45887775857841995, 0.47857617071092373, 0.49827458284342757, 0.5179729949759314, 0.5376714071084352, 0.5577786570700229, 0.5778859070316106, 0.5979931569931983, 0.618100406954786, 0.6382076569163737, 0.657284256252832, 0.6763608555892903, 0.6954374549257486, 0.7145140542622068, 0.7335906535986652, 0.7526672529351234, 0.7717438522715817, 0.8, 0.8187500000000001, 0.8375, 0.85625, 0.875, 0.89375, 0.9125, 0.9312499999999999, 0.95] - - hub: - diameter: 7.94 - cone_angle: 0.06981317007977318 # 4 deg - drag_coefficient: 0.5 - flange_t2shell_t: 4.0 - flange_OD2hub_D: 0.5 - flange_ID2OD: 0.8 - hub_blade_spacing_margin: 1.2 - hub_stress_concentration: 2.5 - n_front_brackets: 3 - n_rear_brackets: 3 - clearance_hub_spinner: 0.5 - spin_hole_incr: 1.2 - pitch_system_scaling_factor: 0.54 - spinner_gust_ws: 70.0 - hub_material: Steel #cast_iron - spinner_material: CarbonUD - nacelle: - drivetrain: - uptilt_angle: 0.10471975511965977 # 6 deg - distance_tt_hub: 4.348 - tower_top_to_nacelle: 0.380 - overhang: 11.014 - drag_coefficient: 0.5 - distance_hub2mb: 1.0 - distance_mb2mb: 1.2 - lss_diameter: - grid: [0.0, 1.0] - values: [3.0, 3.0] - lss_wall_thickness: - grid: [0.0, 1.0] - values: [0.1, 0.1] - nose_diameter: - grid: [0.0, 1.0] - values: [2.2, 2.2] - nose_wall_thickness: - grid: [0.0, 1.0] - values: [0.1, 0.1] - generator_length: 2.75 - bedplate_wall_thickness: - grid: [0.0, 1.0] - values: [0.05, 0.05] - access_diameter: 1.5 - gear_ratio: 1.0 - gearbox_efficiency: 1.0 - mb1Type: CARB - mb2Type: SRB - uptower: True - lss_material: Steel - hss_material: Steel - bedplate_material: Steel - generator: - generator_type: PMSG_Outer - rho_Fe: 7700.0 - rho_Fes: 7850.0 - rho_Copper: 8900.0 - rho_PM: 7450.0 - B_r: 1.279 - P_Fe0e: 1.0 - P_Fe0h: 4.0 - S_N: -0.002 - alpha_p: 1.0995574287564276 #0.5*np.pi*0.7 - b_r_tau_r: 0.45 - b_ro: 0.004 - b_s_tau_s: 0.45 - b_so: 0.004 - cofi: 0.9 - freq: 60.0 - h_i: 0.004 - h_sy0: 0.0 - h_w: 0.005 - k_fes: 0.8 - k_fillr: 0.55 - k_fills: 0.65 - k_s: 0.2 - m: 3 - mu_0: 1.2566370614359173e-06 #np.pi*4e-7 - mu_r: 1.06 - phi: 1.5707963267948966 # 90 deg - q1: 5 - q2: 4 - ratio_mw2pp: 0.8 - resist_Cu: 2.52e-8 #1.8e-8*1.4 - y_tau_pr: 0.8333333 #10. / 12 - y_tau_p: 0.8 #12./15. - - rad_ag: 5.12623359 - len_s: 2.23961662 - tau_p: 0.1610453779 - tau_s: 0.1339360726 - h_s: 0.3769449149 - b_s: 0.05121796888 - b_t: 0.08159225451 - h_t: 0.3859449149 - h_ys: 0.03618114528 - h_yr: 0.0361759511 - h_m: 0.0995385122 - b_m: 0.1288363023 - B_g: 1.38963289 - B_symax: 1.63455514 - B_rymax: 1.63478983 - p: 100 - R_s: 0.02457052 - L_s: 0.01138752 - S: 240 - t_r: 0.0607657125 - h_sr: 0.04677116325 - t_s: 0.06065213554 - h_ss: 0.04650825863 - E_p: 1905.2558883257652 - b: 2.0 - c: 5.0 - N_c: 2 - B_tmax: 1.9 - u_allow_pcent: 8.5 - y_allow_pcent: 1.0 - z_allow_deg: 0.05 - sigma: 60e3 - - h_0: 0.05 - C_Cu: 4.786 - C_Fe: 0.556 - C_Fes: 0.50139 - C_PM: 50.0 - # mass: - # generator: 371.95 - # turret: 13.362 - # bedplate: 39.434 - # shaft: 19.504 - # main_bearing: 4.699 - # flange: 3.627 - # yaw_system: 100.0 - # other: 50.0 - # blade: 65.2535 - # hub: 190.0 - # nacelle_other: 100.0 - # nacelle: 797.275 - # rna: 993.035 - # rna_center_of_mass: [-6.853, 0.0, 4.351] - # tower: 803.5 - # monopile: 1138.0 - tower: - outer_shape_bem: - reference_axis: &ref_axis_tower - x: - grid: [0.0, 1.0] - values: [0.0, 0.0] - y: - grid: [0.0, 1.0] - values: [0.0, 0.0] - z: - grid: &grid_tower [0, 7.71712E-06, 0.100322576, 0.100330293, 0.200645151, 0.200652868, 0.300967727, 0.300975444, 0.401290303, 0.40129802, 0.501612878, 0.501620595, 0.601935454, 0.601943171, 0.70225803, 0.702265747, 0.802580605, 0.802588322, 0.902903181, 0.902910898, 1.] - values: [15, 15.001, 28, 28.001, 41, 41.001, 54, 54.001, 67, 67.001, 80, 80.001, 93, 93.001, 106, 106.001, 119, 119.001, 132, 132.001, 144.582] - outer_diameter: - grid: *grid_tower - values: [10., 10., 10., 10., 9.926, 9.926, 9.443, 9.443, 8.833, 8.833, 8.151, 8.151, 7.39, 7.39, 6.909, 6.909, 6.748, 6.748, 6.572, 6.572, 6.5] - drag_coefficient: - grid: [0.0, 1.0] - values: [0.5, 0.5] - internal_structure_2d_fem: - outfitting_factor: 1.07 - reference_axis: *ref_axis_tower - layers: - - name: tower_wall - material: Steel - thickness: - grid: *grid_tower - values: [0.041058, 0.039496, 0.039496, 0.036456, 0.036456, 0.033779, 0.033779, 0.032192, 0.032192, 0.030708, 0.030708, 0.029101, 0.029101, 0.027213, 0.027213, 0.024009, 0.024009, 0.020826, 0.020826, 0.023998, 0.023998] - monopile: - transition_piece_height: 15.0 - transition_piece_mass: 100e3 - suctionpile_depth: 45.0 - outer_shape_bem: - reference_axis: &ref_axis_mono - x: - grid: [0.0, 1.0] - values: [0.0, 0.0] - y: - grid: [0.0, 1.0] - values: [0.0, 0.0] - z: - grid: &grid_mono [0.00000000e+00, 2.22222222e-05, 1.11111111e-01, 1.11133333e-01,2.22222222e-01, 2.22244444e-01, 3.33333333e-01, 3.33355556e-01,4.44444444e-01, 4.44466667e-01, 5.55555556e-01, 5.55577778e-01,6.66666667e-01, 6.66688889e-01, 7.77777778e-01, 7.77800000e-01,8.88888889e-01, 8.88911111e-01, 1.00000000e+00] - values: [-30., -29.999, -25., -24.999, -20., -19.999, -15., -14.999, -10., -9.999, -5., -4.999, 0., 0.001, 5., 5.001, 10., 10.001, 15.] - outer_diameter: - grid: *grid_mono - values: [10., 10., 10., 10., 10., 10., 10., 10., 10., 10., 10., 10., 10., 10., 10., 10., 10., 10., 10.] - drag_coefficient: - grid: [0.0, 1.0] - values: [0.5, 0.5] - internal_structure_2d_fem: - outfitting_factor: 1.07 - reference_axis: *ref_axis_mono - layers: - - name: monopile_wall - material: Steel - thickness: - grid: *grid_mono - values: [0.055341, 0.055341, 0.055341, 0.053449, 0.053449, 0.051509, 0.051509, 0.049527, 0.049527, 0.047517, 0.047517, 0.045517, 0.045517, 0.043527, 0.043527, 0.042242, 0.042242, 0.041058, 0.041058] - 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F Zahle, DTU Wind Energy 11 May 2017 - polars: - - configuration: Default - re: 1.00E+07 - c_l: - grid: *grid004 - values: [0.0, 0.07178149999999964, 0.1435630000000001, 0.2153444999999997, 0.2871260000000001, 0.3589074999999998, 0.4306889999999995, 0.5024704999999998, 0.5742519999999995, 0.6460334999999998, 0.7178149999999996, 0.7895965, 0.8613779999999996, 0.9331595000000001, 1.004941, 0.9189832441278815, 0.8440624787712528, 0.7748315757714827, 0.7079034441742906, 0.6411583915080097, 0.5733514328047344, 0.5038751148063706, 0.432607030599928, 0.3598052464255929, 0.2860316675426308, 0.2120921414269119, 0.1389869075032731, 0.06786776586894963, 5.551115123125782e-17, -0.06786776586894941, -0.1389869075032731, -0.2120921414269117, -0.2860316675426306, -0.3598052464255929, -0.4326070305999278, -0.5038751148063706, -0.5733514328047343, -0.6411583915080097, -0.7079034441742903, -0.7748315757714827, -0.8440624787712528, -0.9189832441278818, -1.004941, -1.113059, -1.054248, -0.982473, -0.9417260000000001, -0.893331, -0.8547150000000001, -0.82348, -0.795409, -0.636498, -0.390949, -0.1307082, 0.1617258, 0.311214, 0.459562, 0.605659, 0.748677, 0.888617, 1.025442, 1.15878, 1.28822, 1.41282, 1.5309, 1.64065, 1.73926, 1.81971, 1.87065, 1.89221, 1.8791, 1.88111, 1.86359, 1.73324, 1.59357, 1.46708, 1.44834, 1.43563, 1.312833205896974, 1.20580354110179, 1.106902251102118, 1.011290634534701, 0.9159405592971568, 0.8190734754353348, 0.7198215925805296, 0.6180100437141822, 0.5140074948937041, 0.4086166679180437, 0.3029887734670167, 0.1985527250046759, 0.09695395124135632, 8.326672684688674e-17, -0.06786776586894941, -0.1389869075032731, -0.2120921414269117, -0.2860316675426306, -0.3598052464255929, -0.4326070305999276, -0.5038751148063706, -0.5733514328047341, -0.6411583915080097, -0.7079034441742906, -0.7748315757714827, -0.8440624787712528, -0.9189832441278815, -1.004941, -0.9331595000000001, -0.8613779999999996, -0.7895965, -0.7178149999999996, -0.6460334999999998, -0.5742520000000002, -0.5024704999999998, -0.4306890000000002, -0.3589074999999998, -0.2871260000000001, -0.2153444999999997, -0.1435630000000001, -0.07178149999999964, 0.0] - 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c_m: - grid: *grid004 - values: [0.0, 0.09142857142857111, 0.1828571428571434, 0.2742857142857145, 0.3657142857142855, 0.4031304636095545, 0.4081392053848416, 0.4131479471601289, 0.418156688935416, 0.4262712900595553, 0.4437034692302504, 0.461135648400946, 0.4785678275716412, 0.4960000067423368, 0.4883022318330648, 0.4678431517000181, 0.4480322988503198, 0.4369725143258274, 0.4259127298013352, 0.421499653933276, 0.4205848457791291, 0.4202386282975503, 0.4216794100726142, 0.4231201918476781, 0.4225819015145725, 0.4216313044922648, 0.4186442496773847, 0.4127722129896937, 0.4069001763020025, 0.3942614888768985, 0.3816228014517944, 0.3667605953544247, 0.3503288466648674, 0.3336237480028024, 0.3156065694727009, 0.2975893909425995, 0.2798918070549701, 0.2622959123717636, 0.2449149435317124, 0.2279423337936562, 0.2109697240555999, 0.1352478121095765, 0.0551741, 0.0321142, 0.01267890000000002, -0.002821250000000001, -0.0074129, -0.0110695, -0.01250065, -0.01177275, -0.01082065, -0.0276937, -0.05106789999999999, -0.0714813, -0.0917883, -0.1011907, -0.1098835, -0.1177635, -0.124769, -0.130977, -0.136484, -0.141299, -0.1454, -0.14875, -0.151175, -0.15262, -0.153103, -0.152545, -0.151206, -0.149693, -0.145621, -0.143578, -0.140948, -0.137106, -0.140821, -0.156927, -0.179786, -0.201472, -0.2240866097136903, -0.2461860684392151, -0.2613309888245065, -0.2764759092097978, -0.2906206368276409, -0.3042389471994587, -0.3178704108777556, -0.3315432135192723, -0.3452160161607889, -0.3584572127501313, -0.3716084914119372, -0.3840462584573971, -0.3954732173796998, -0.4069001763020025, -0.4127722129896937, -0.4186442496773847, -0.4216313044922648, -0.4225819015145725, -0.4231201918476781, -0.4216794100726143, -0.4202386282975503, -0.4205848457791291, -0.421499653933276, -0.4259127298013352, -0.4369725143258274, -0.4480322988503198, -0.4678431517000181, -0.4883022318330649, -0.4960000067423369, -0.4785678275716413, -0.461135648400946, -0.4437034692302504, -0.4262712900595553, -0.4352995460782729, -0.4531479471601288, -0.4709963482419844, -0.4888447493238403, -0.457142857142857, -0.3428571428571431, -0.2285714285714291, -0.1142857142857139, 0.0] - -materials: - - name: Gelcoat - orth: 0 - rho: 1235.0 - E: 3.440e+009 - G: 1.323e+009 - nu: 0.300 - alpha: 0.0 - Xt: 74 - Xc: 87 - S: 2.126E7 - GIc: 303 - GIIc: 3446 - alp0: 53 - ply_t: 5.0E-4 - waste: 0.25 - unit_cost: 7.23 - component_id: 0 - - name: Steel - description: Steel of the tower - source: Standard steel with higher density to account for auxiliary systems of the tower (elevator, stairs, etc) - orth: 0 - rho: 8500 - alpha: 0.0 - E: 210.e+009 - nu: 0.3 - G: 65.625e+009 - GIc: 0 #Place holder, currently not used - GIIc: 0 #Place holder, currently not used - alp0: 0 #Place holder, currently not used - Xt: 360.e+006 - Xc: 360.e+006 - S: 0 - Xy: 450.e+6 - unit_cost: 0.7 - - name: glass_uni - description: Vectorply E-LT-5500, Epikote MGS RIMR 135/Epicure MGS RIMH 1366 epoxy - source: MSU composites database 3D property tests, Engineering Mechanics of Composite Materials, Daniel, I & Ishai, O., 1994, pg. 34 - orth: 1 - rho: 1940.0 - E: [4.46E10, 1.7E10, 1.67E10] - G: [3.27E9, 3.48E9, 3.5E9] - nu: [0.262, 0.35, 0.264] - Xt: [6.092E8, 3.81E7, 1.529E7] - Xc: [4.7471E8, 1.1264E8, 1.1322E8] - S: [1.891E7, 1.724E7, 1.316E7] - GIc: 303 - GIIc: 3446 - alp0: 53 - fvf: 0.57 - fwf: 0.7450682696347697 - ply_t: 0.005 - unit_cost: 1.87 - waste: 0.05 - fiber_density: 2535.5 - area_density_dry: 7.227162215457267 - component_id: 5 - - name: CarbonUD - E: [114500000000.0, 8390000000.0, 8390000000.0] - G: [5990000000.0, 5990000000.0, 5990000000.0] - rho: 1500.0 - orth: 1 - nu: [0.27, 0.27, 0.27] - Xt: [1546.e6, 0.0, 0.0] - Xc: [1047.e6, 0.0, 0.0] - S: [0.0, 0.0, 0.0] - GIc: 0.0 - GIIc: 0.0 - alp0: 0.0 - fvf: 0.5384615384615385 - fwf: 0.6461538461538463 - ply_t: 0.0010317460317460314 - unit_cost: 30. - waste: 0.05 - fiber_density: 1800. - area_density_dry: 1.000 - component_id: 4 -# - name: Carbon_SNL -# E: [149.4e+09, 9.1e+09, 9.1e+09] -# G: [3.0e+09, 3.0e+09, 2.6e+09] -# rho: 1600.0 -# orth: 1 -# nu: [0.323, 0.323, None] -# Xt: [1357.e+06, 0.0, 0.0] -# Xc: [1183.e+06, 0.0, 0.0] -# ply_t: 0.004 -# unit_cost: 8.38 -# waste: 0.05 -# fiber_density: 1800. -# component_id: 4 - - name: glass_biax - description: Vectorply E-LT-5500, Epikote MGS RIMR 135/Epicure MGS RIMH 1366 epoxy - source: MSU composites database 3D property tests, Engineering Mechanics of Composite Materials, Daniel, I & Ishai, O., 1994, pg. 34 - orth: 1 - rho: 1940.0 - E: [1.11E10, 1.11E10, 1.67E10] - G: [1.353E10, 3.49E9, 3.49E9] - nu: [0.5, 0.0, 0.066] - Xt: [4.29E7, 4.26E7, 1.53E7] - Xc: [7.07E7, 7.07E7, 1.132E8] - S: [1.034E8, 1.72E7, 1.32E7] - GIc: 303 - GIIc: 3446 - alp0: 53 - fvf: 0.57 - fwf: 0.7450682696347697 - ply_t: 0.001 - waste: 0.15 - unit_cost: 3.00 - fiber_density: 2535.5 - area_density_dry: 1.4454324430914534 - component_id: 3 - roll_mass: 181.4368 - - name: glass_triax - description: Vectorply E-LT-5500, Epikote MGS RIMR 135/Epicure MGS RIMH 1366 epoxy - source: MSU composites database 3D property tests, Engineering Mechanics of Composite Materials, Daniel, I & Ishai, O., 1994, pg. 34 - orth: 1.0 - rho: 1940.0 - E: [2.87E10, 1.66E10, 1.67E10] - G: [8.4E9, 3.49E9, 3.49E9] - nu: [0.5, 0.0, 0.17] - Xt: [3.96E8, 7.64E7, 1.53E7] - Xc: [4.489E8, 1.747E8, 1.132E8] - S: [1.034E8, 1.72E7, 1.32E7] - GIc: 303 - GIIc: 3446 - alp0: 53 - fvf: 0.57 - fwf: 0.7450682696347697 - ply_t: 0.001 - unit_cost: 2.86 - waste: 0.15 - fiber_density: 2535.5 - area_density_dry: 1.4454324430914534 - component_id: 2 - roll_mass: 181.4368 -# - name: balsa -# description: 1-2-3 are radial, tangential, axial, G12 calculated from assumed isotropy -# source: M.Ashby 2011 Materials Selection in Mech Design (4th Ed) and K.E.Easterling 1982 On the mechanics of balsa and other woods -# rho: 110.0 -# E: [0.05e+009, 0.05e+009, 2.73e+009] -# G: [0.01667e+009, 0.15e+009, 0.15e+009] -# nu: [0.5, 0.013, 0.013] -# Xt: [0.0, 0.0, 0.0] -# Xc: [0.0, 0.0, 0.0] -# orth: 1 -# ply_t: 0.005 -# component_id: 1 -# waste: 0.2 -# unit_cost: 13 - - name: medium_density_foam - description: Airex C70.130 PVC Foam, source 'https://www.3accorematerials.com/uploads/documents/TDS-AIREX-C70-E_1106.pdf' - orth: 0.0 - rho: 130.0 - E: 1.292E8 - G: 4.8946969696969695E7 - nu: 0.32 - Xt: 2083000.0 - Xc: 1563000.0 - S: 1250000.0 - GIc: 303 - GIIc: 3446 - alp0: 53 - component_id: 1 - waste: 0.2 - unit_cost: 13 - - name: resin - description: epoxy - E: 1.e+6 - nu: 0.3 #Place holder, currently not used - G: 312500.0 #Place holder, currently not used - GIc: 0 #Place holder, currently not used - GIIc: 0 #Place holder, currently not used - alp0: 0 #Place holder, currently not used - Xt: 0 #Place holder, currently not used - Xc: 0 #Place holder, currently not used - S: 0 #Place holder, currently not used - rho: 1150. - alpha: 0.0 - orth: 0 - unit_cost: 3.63 - -assembly: - turbine_class: I - turbulence_class: B - drivetrain: direct_drive - rotor_orientation: Upwind - number_of_blades: 3 -control: - rated_power: 15.e+6 - Vin: 3.0 - Vout: 25.0 - minOmega: 0.52 - maxOmega: 0.8 - tsr: 9.0 - pitch: 0. - maxTS: 95. - IPC: false - max_pitch_rate: 0.03490658503988659 # 2 deg/s - max_torque_rate: 1500000. - # Controller parameters - PC_zeta: 1.0 # Pitch controller desired damping ratio [-] - PC_omega: 0.2 # Pitch controller desired natural frequency [rad/s] - VS_zeta: 1.0 # Torque controller desired damping ratio [-] - VS_omega: 0.2 # Torque controller desired natural frequency [rad/s] - max_pitch: 1.57 # Maximum pitch angle [rad], {default = 90 degrees} - min_pitch: 0 # Minimum pitch angle [rad], {default = 0 degrees} - vs_minspd: 0 # Minimum rotor speed [rad/s], {default = 0 rad/s} - ss_vsgain: 1 # Torque controller setpoint smoother gain bias percentage [%, <= 1 ], {default = 100%} - ss_pcgain: .001 # Pitch controller setpoint smoother gain bias percentage [%, <= 1 ], {default = 0.1%} - ps_percent: 0.8 # Percent peak shaving [%, <= 1 ], {default = 80%} - -environment: - air_density: 1.225 - air_dyn_viscosity: 1.81e-5 - weib_shape_parameter: 2. - air_speed_sound: 340. - shear_exp: 0.2 - water_density: 1025.0 - water_dyn_viscosity: 1.3351e-3 - soil_shear_modulus: 140e6 - soil_poisson: 0.4 - water_depth: 30.0 - significant_wave_height: 4.52 - significant_wave_period: 9.45 - -bos: - plant_turbine_spacing: 7 - plant_row_spacing: 7 - commissioning_pct: 0.01 - decommissioning_pct: 0.15 - distance_to_substation: 1.0 - distance_to_interconnection: 8.5 - interconnect_voltage: 130. - distance_to_site: 115. - distance_to_landfall: 50. - port_cost_per_month: 2e6 - site_auction_price: 100e6 - site_assessment_plan_cost: 1e6 - site_assessment_cost: 25e6 - construction_operations_plan_cost: 2.5e6 - boem_review_cost: 0.0 - design_install_plan_cost: 2.5e6 - -costs: - wake_loss_factor: 0.15 - fixed_charge_rate: 0.056 - bos_per_kW: 4053. - opex_per_kW: 137. - turbine_number: 40. - labor_rate: 58.8 - painting_rate: 30.0 - blade_mass_cost_coeff: 14.6 - hub_mass_cost_coeff: 3.9 - pitch_system_mass_cost_coeff: 22.1 - spinner_mass_cost_coeff: 11.1 - lss_mass_cost_coeff: 11.9 - bearing_mass_cost_coeff: 4.5 - gearbox_mass_cost_coeff: 12.9 - hss_mass_cost_coeff: 6.8 - generator_mass_cost_coeff: 12.4 - bedplate_mass_cost_coeff: 2.9 - yaw_mass_cost_coeff: 8.3 - converter_mass_cost_coeff: 18.8 - transformer_mass_cost_coeff: 18.8 - hvac_mass_cost_coeff: 124.0 - cover_mass_cost_coeff: 5.7 - elec_connec_machine_rating_cost_coeff: 41.85 - platforms_mass_cost_coeff: 17.1 - tower_mass_cost_coeff: 2.9 - controls_machine_rating_cost_coeff: 21.15 - crane_cost: 12e3 diff --git a/blade/IEA-15-240-RWT_FineGrid.yaml b/blade/IEA-15-240-RWT_FineGrid.yaml deleted file mode 100644 index cd53f25..0000000 --- a/blade/IEA-15-240-RWT_FineGrid.yaml +++ /dev/null @@ -1,615 +0,0 @@ -name: IEA 15MW Offshore Reference Turbine, with taped chord tip design - -components: - blade: - outer_shape_bem: - airfoil_position: - grid: [0.0, 0.02, 0.15, 0.24517031675566095, 0.3288439506472435, 0.4391793464459161, 0.5376714071084352, 0.6382076569163737, 0.7717438522715817, 1.0] - labels: [circular, circular, SNL-FFA-W3-500, FFA-W3-360, FFA-W3-330blend, FFA-W3-301, FFA-W3-270blend, FFA-W3-241, FFA-W3-211, FFA-W3-211] - chord: - grid: [0.0, 0.005, 0.01, 0.015, 0.02, 0.025, 0.03, 0.035, 0.04, 0.045, 0.05, 0.05500000000000001, 0.06, 0.065, 0.07, 0.075, 0.08, 0.085, 0.09000000000000001, 0.095, 0.1, 0.10500000000000001, 0.11, 0.115, 0.12, 0.125, 0.13, 0.135, 0.14, 0.145, 0.15, 0.15500896403977163, 0.16001792807954326, 0.16502689211931487, 0.1700358561590865, 0.17504482019885814, 0.18005378423862978, 0.1850627482784014, 0.19007171231817302, 0.19508067635794465, 0.2000896403977163, 0.2050986044374879, 0.21010756847725953, 0.21511653251703117, 0.2201254965568028, 0.22513446059657444, 0.23014342463634607, 0.2351523886761177, 0.24016135271588931, 0.24517031675566095, 0.25039991887388485, 0.2556295209921088, 0.26085912311033266, 0.2660887252285566, 0.2713183273467805, 0.2765479294650044, 0.2817775315832283, 0.2870071337014522, 0.29223673581967613, 0.2974663379379, 0.30269594005612394, 0.30792554217434787, 0.31315514429257174, 0.31838474641079567, 0.3236143485290196, 0.3288439506472435, 0.33385919591081953, 0.3388744411743955, 0.3438896864379716, 0.34890493170154757, 0.3539201769651236, 0.3589354222286997, 0.36395066749227567, 0.3689659127558517, 0.3739811580194277, 0.37899640328300377, 0.38401164854657976, 0.3890268938101558, 0.39404213907373187, 0.39905738433730786, 0.4040726296008839, 0.40908787486445997, 0.41410312012803596, 0.419118365391612, 0.424133610655188, 0.42914885591876406, 0.43416410118234006, 0.4391793464459161, 0.4441039494790421, 0.449028552512168, 0.453953155545294, 0.45887775857841995, 0.46380236161154587, 0.46872696464467184, 0.4736515676777978, 0.47857617071092373, 0.4835007737440497, 0.4884253767771757, 0.4933499798103016, 0.49827458284342757, 0.5031991858765535, 0.5081237889096795, 0.5130483919428054, 0.5179729949759314, 0.5228975980090573, 0.5278222010421832, 0.5327468040753093, 0.5376714071084352, 0.5426982195988321, 0.5477250320892291, 0.552751844579626, 0.5577786570700229, 0.5628054695604199, 0.5678322820508167, 0.5728590945412136, 0.5778859070316106, 0.5829127195220075, 0.5879395320124045, 0.5929663445028014, 0.5979931569931983, 0.6030199694835953, 0.6080467819739922, 0.613073594464389, 0.618100406954786, 0.6231272194451829, 0.6281540319355798, 0.6331808444259768, 0.6382076569163737, 0.6431534419295296, 0.6480992269426854, 0.6530450119558413, 0.6579907969689971, 0.662936581982153, 0.6678823669953088, 0.6728281520084647, 0.6777739370216205, 0.6827197220347764, 0.6876655070479323, 0.6926112920610881, 0.697557077074244, 0.7025028620873998, 0.7074486471005557, 0.7123944321137115, 0.7173402171268674, 0.7222860021400231, 0.727231787153179, 0.7321775721663348, 0.7371233571794907, 0.7420691421926466, 0.7470149272058024, 0.7519607122189583, 0.7569064972321141, 0.76185228224527, 0.7667980672584258, 0.7717438522715817, 0.7773950818172654, 0.783046311362949, 0.7886975409086328, 0.7943487704543164, 0.8, 0.805, 0.81, 0.8150000000000001, 0.8200000000000001, 0.8250000000000001, 0.8300000000000001, 0.835, 0.84, 0.845, 0.85, 0.855, 0.86, 0.865, 0.87, 0.875, 0.88, 0.885, 0.89, 0.895, 0.9, 0.905, 0.9099999999999999, 0.9149999999999999, 0.9199999999999999, 0.9249999999999999, 0.9299999999999999, 0.9349999999999999, 0.94, 0.945, 0.95, 0.955, 0.96, 0.965, 0.97, 0.975, 0.98, 0.985, 0.99, 0.995, 1.0] - values: [5.2, 5.201176695410022, 5.20302769223917, 5.20543485571204, 5.208280051053228, 5.212344688703081, 5.218409664225035, 5.226356070528307, 5.23606500052212, 5.247417547115693, 5.260294803218248, 5.274577861739009, 5.290147815587192, 5.3068857576720205, 5.324672780902716, 5.3433899781884975, 5.3629184424385885, 5.383139266562209, 5.403933543468578, 5.42518236606692, 5.446766827266452, 5.4685680199763995, 5.490467037105979, 5.512344971564414, 5.5340829162609255, 5.555561964104735, 5.57666320800506, 5.597267740871127, 5.6172566556121515, 5.636511045137359, 5.654912002355967, 5.672370921919931, 5.688734464754893, 5.703883083090096, 5.717697229154779, 5.730057355178188, 5.740843913389561, 5.749937356018144, 5.757218135293174, 5.762566703443897, 5.765863512699553, 5.7669890152893855, 5.766763461293082, 5.76471875205438, 5.7609212360147755, 5.756097455863802, 5.748702096140975, 5.736130459210759, 5.71999870742522, 5.702340597353091, 5.681598422165362, 5.65705669638955, 5.629751464450603, 5.600883004696421, 5.569655889035269, 5.5355220808528935, 5.499523476325102, 5.463054792774466, 5.425964391343129, 5.387777177310629, 5.3488211332918825, 5.309538076993224, 5.269579868184834, 5.2288540812001845, 5.188279490379584, 5.1487032059146145, 5.111723060873487, 5.075269014738223, 5.039526524157744, 5.004692838088953, 4.970822149238704, 4.937660476781521, 4.90532022763261, 4.873979788675138, 4.8438395925605295, 4.815183152796191, 4.78762080667482, 4.760479628902966, 4.733150578046611, 4.705309228454121, 4.677385487551986, 4.649434787765304, 4.621489889891572, 4.593572711790125, 4.565640330258857, 4.537716193167686, 4.509841596197971, 4.482056702124917, 4.454853834935443, 4.427715921077325, 4.400673489356152, 4.373756096520117, 4.346963713063825, 4.320281105353707, 4.2937242316783255, 4.267303163952409, 4.2410009470658165, 4.214813608007217, 4.1887912634403675, 4.162976047279296, 4.1373724142178165, 4.111956258087312, 4.08673285773352, 4.061705952089935, 4.036863141766152, 4.012202035684481, 3.987748276326633, 3.9635308636904956, 3.939069550788172, 3.9148466527017467, 3.8908196092653595, 3.86694539943851, 3.8432246263977183, 3.8196691167386376, 3.7962671076187626, 3.7730040055234357, 3.749900341515772, 3.726951268696579, 3.7041082878543823, 3.681316278535618, 3.6585800730837996, 3.6359158224728145, 3.613307355253659, 3.5907325454195007, 3.56821104482945, 3.545742139803095, 3.5232841547711424, 3.5007872701263, 3.4786166750225282, 3.4564242187565934, 3.434201317543874, 3.4119339779271374, 3.38963599424031, 3.367300674265651, 3.3449055978737707, 3.32242133310795, 3.2997977586452127, 3.2771048811430887, 3.2544398665322563, 3.231888709232409, 3.20941192902735, 3.1869934933410105, 3.164636624397535, 3.1423523671112323, 3.120158539717501, 3.098010782036071, 3.0758616412377666, 3.0536901321617393, 3.0315226325009594, 3.0093449996626767, 2.9871396917512847, 2.9649190120421918, 2.9426938069602735, 2.920408302800686, 2.898003686668674, 2.872281617163403, 2.84647454794494, 2.8205505703808202, 2.794477827271954, 2.7682218709716686, 2.7448234450579014, 2.721257229044577, 2.697510252867144, 2.67356935012968, 2.649438468719452, 2.6251136309102896, 2.6005835832071447, 2.5758292625994663, 2.550836086191621, 2.525637836766317, 2.5002806093429286, 2.474789044034697, 2.4491366409033404, 2.4233243153182795, 2.397356982177854, 2.3712302501720726, 2.3449424773800893, 2.318501543715183, 2.2919144651208763, 2.265174198953401, 2.238282059712199, 2.2112454221735676, 2.1840693034323744, 2.156748067115855, 2.129282445546575, 2.101673002239804, 2.073908892619231, 2.045978177892727, 2.0179195240304746, 1.9898039390339146, 1.961806700759727, 1.9339404975984156, 1.905901296193098, 1.8774097335248523, 1.8481440618673979, 1.8171839356341208, 1.7799216728668075, 1.7077871948468315, 1.472482673397968, 0.5000000000000001] - # grid: [0.0, 0.02, 0.06, 0.1, 0.15, 0.18172343891855364, 0.2134468778371073, 0.24517031675566095, 0.2870071337014522, 0.3288439506472435, 0.36562241591346767, 0.4024008811796919, 0.4391793464459161, 0.47201003333342245, 0.5048407202209289, 0.5376714071084352, 0.5711834903777481, 0.6046955736470608, 0.6382076569163737, 0.6715917057551757, 0.7049757545939777, 0.7383598034327797, 0.7717438522715817, 0.8, 0.8300000000000001, 0.86, 0.89, 0.9199999999999999, 0.95, 1.0] # Chord distribution prior to tip design - # values: [5.2, 5.208280051053228, 5.285492068391177, 5.433382174440381, 5.636356032301065, 5.731725074683288, 5.769429098024944, 5.7023609061472, 5.463008795114139, 5.148711469509542, 4.893885502207279, 4.687066719531832, 4.482055410102649, 4.302541125762527, 4.128880685683523, 3.9635291625049662, 3.8040647972939348, 3.65098634486243, 3.500787157643111, 3.350542461903591, 3.1981002576045348, 3.048118061847359, 2.8980023234653363, 2.7682221671772655, 2.625166734511243, 2.4747966494730496, 2.3184927933828097, 2.1567504381003917, 1.989814349481612, 1.7007107016322278] - 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F Zahle, DTU Wind Energy 11 May 2017 - polars: - - configuration: Default - re: 1.00E+07 - c_l: - grid: *grid004 - values: [0.0, 0.07178149999999964, 0.1435630000000001, 0.2153444999999997, 0.2871260000000001, 0.3589074999999998, 0.4306889999999995, 0.5024704999999998, 0.5742519999999995, 0.6460334999999998, 0.7178149999999996, 0.7895965, 0.8613779999999996, 0.9331595000000001, 1.004941, 0.9189832441278815, 0.8440624787712528, 0.7748315757714827, 0.7079034441742906, 0.6411583915080097, 0.5733514328047344, 0.5038751148063706, 0.432607030599928, 0.3598052464255929, 0.2860316675426308, 0.2120921414269119, 0.1389869075032731, 0.06786776586894963, 5.551115123125782e-17, -0.06786776586894941, -0.1389869075032731, -0.2120921414269117, -0.2860316675426306, -0.3598052464255929, -0.4326070305999278, -0.5038751148063706, -0.5733514328047343, -0.6411583915080097, -0.7079034441742903, -0.7748315757714827, -0.8440624787712528, -0.9189832441278818, -1.004941, -1.113059, -1.054248, -0.982473, -0.9417260000000001, -0.893331, -0.8547150000000001, -0.82348, -0.795409, -0.636498, -0.390949, -0.1307082, 0.1617258, 0.311214, 0.459562, 0.605659, 0.748677, 0.888617, 1.025442, 1.15878, 1.28822, 1.41282, 1.5309, 1.64065, 1.73926, 1.81971, 1.87065, 1.89221, 1.8791, 1.88111, 1.86359, 1.73324, 1.59357, 1.46708, 1.44834, 1.43563, 1.312833205896974, 1.20580354110179, 1.106902251102118, 1.011290634534701, 0.9159405592971568, 0.8190734754353348, 0.7198215925805296, 0.6180100437141822, 0.5140074948937041, 0.4086166679180437, 0.3029887734670167, 0.1985527250046759, 0.09695395124135632, 8.326672684688674e-17, -0.06786776586894941, -0.1389869075032731, -0.2120921414269117, -0.2860316675426306, -0.3598052464255929, -0.4326070305999276, -0.5038751148063706, -0.5733514328047341, -0.6411583915080097, -0.7079034441742906, -0.7748315757714827, -0.8440624787712528, -0.9189832441278815, -1.004941, -0.9331595000000001, -0.8613779999999996, -0.7895965, -0.7178149999999996, -0.6460334999999998, -0.5742520000000002, -0.5024704999999998, -0.4306890000000002, -0.3589074999999998, -0.2871260000000001, -0.2153444999999997, -0.1435630000000001, -0.07178149999999964, 0.0] - c_d: - grid: *grid004 - values: [0.03714766955647932, 0.03773901133374287, 0.03950914701885524, 0.04244639553319605, 0.04653137791244361, 0.05173713798667876, 0.06067799498087878, 0.08650795664630631, 0.1158646406574733, 0.1485619804842812, 0.1843927466024767, 0.2231298637078226, 0.2645278540548881, 0.3083243977394954, 0.354242, 0.4419239296599637, 0.5337885553342574, 0.6279269922758957, 0.7223836823125198, 0.8151971682421021, 0.9044409874864893, 0.9882638315724093, 1.064928133355331, 1.132846276742087, 1.190613673317614, 1.237038015703063, 1.271164097300969, 1.29229368065155, 1.3, 1.29229368065155, 1.271164097300969, 1.237038015703063, 1.190613673317614, 1.132846276742087, 1.064928133355331, 0.9882638315724093, 0.9044409874864896, 0.8151971682421021, 0.7223836823125203, 0.6279269922758957, 0.5337885553342576, 0.4419239296599635, 0.354242, 0.204936, 0.154343, 0.1096723, 0.09248859999999999, 0.07597419999999999, 0.0605412, 0.0464115, 0.0344101, 0.0254821, 0.0199403, 0.0165337, 0.0150697, 0.0147703, 0.0146486, 0.0146633, 0.0148131, 0.0150716, 0.0154399, 0.0159264, 0.0165411, 0.0173108, 0.0183096, 0.0196309, 0.0214988, 0.0244544, 0.0296621, 0.0376996, 0.0482436, 0.0583757, 0.0699237, 0.1016591, 0.139159, 0.210024, 0.282003, 0.354242, 0.4419239296599635, 0.5337885553342578, 0.6279269922758957, 0.7223836823125203, 0.8151971682421021, 0.9044409874864896, 0.9882638315724093, 1.064928133355331, 1.132846276742087, 1.190613673317614, 1.237038015703063, 1.271164097300969, 1.29229368065155, 1.3, 1.29229368065155, 1.271164097300969, 1.237038015703063, 1.190613673317614, 1.132846276742087, 1.064928133355331, 0.9882638315724093, 0.9044409874864899, 0.8151971682421021, 0.7223836823125198, 0.6279269922758957, 0.5337885553342574, 0.4419239296599637, 0.354242, 0.3083243977394954, 0.2645278540548881, 0.2231298637078226, 0.1843927466024767, 0.1485619804842812, 0.1158646406574736, 0.08650795664630631, 0.06067799498087906, 0.05173713798667876, 0.04653137791244361, 0.04244639553319605, 0.03950914701885524, 0.03773901133374287, 0.03714766955647932] - c_m: - grid: *grid004 - values: [0.0, 0.09142857142857111, 0.1828571428571434, 0.2742857142857145, 0.3657142857142855, 0.4031304636095545, 0.4081392053848416, 0.4131479471601289, 0.418156688935416, 0.4262712900595553, 0.4437034692302504, 0.461135648400946, 0.4785678275716412, 0.4960000067423368, 0.4883022318330648, 0.4678431517000181, 0.4480322988503198, 0.4369725143258274, 0.4259127298013352, 0.421499653933276, 0.4205848457791291, 0.4202386282975503, 0.4216794100726142, 0.4231201918476781, 0.4225819015145725, 0.4216313044922648, 0.4186442496773847, 0.4127722129896937, 0.4069001763020025, 0.3942614888768985, 0.3816228014517944, 0.3667605953544247, 0.3503288466648674, 0.3336237480028024, 0.3156065694727009, 0.2975893909425995, 0.2798918070549701, 0.2622959123717636, 0.2449149435317124, 0.2279423337936562, 0.2109697240555999, 0.1352478121095765, 0.0551741, 0.0321142, 0.01267890000000002, -0.002821250000000001, -0.0074129, -0.0110695, -0.01250065, -0.01177275, -0.01082065, -0.0276937, -0.05106789999999999, -0.0714813, -0.0917883, -0.1011907, -0.1098835, -0.1177635, -0.124769, -0.130977, -0.136484, -0.141299, -0.1454, -0.14875, -0.151175, -0.15262, -0.153103, -0.152545, -0.151206, -0.149693, -0.145621, -0.143578, -0.140948, -0.137106, -0.140821, -0.156927, -0.179786, -0.201472, -0.2240866097136903, -0.2461860684392151, -0.2613309888245065, -0.2764759092097978, -0.2906206368276409, -0.3042389471994587, -0.3178704108777556, -0.3315432135192723, -0.3452160161607889, -0.3584572127501313, -0.3716084914119372, -0.3840462584573971, -0.3954732173796998, -0.4069001763020025, -0.4127722129896937, -0.4186442496773847, -0.4216313044922648, -0.4225819015145725, -0.4231201918476781, -0.4216794100726143, -0.4202386282975503, -0.4205848457791291, -0.421499653933276, -0.4259127298013352, -0.4369725143258274, -0.4480322988503198, -0.4678431517000181, -0.4883022318330649, -0.4960000067423369, -0.4785678275716413, -0.461135648400946, -0.4437034692302504, -0.4262712900595553, -0.4352995460782729, -0.4531479471601288, -0.4709963482419844, -0.4888447493238403, -0.457142857142857, -0.3428571428571431, -0.2285714285714291, -0.1142857142857139, 0.0] - -materials: - - name: Gelcoat - orth: 0 - rho: 1235.0 - E: 3.440e+009 - G: 1.323e+009 - nu: 0.300 - alpha: 0.0 - Xt: 74 - Xc: 87 - - - name: Steel - orth: 0 - rho: 7850.0 - E: 2.0e+011 - G: 7.93e+010 - nu: 0.265 - alpha: 0.0 - Xt: 1.12e+009 - Xc: 2.16e+009 - - - name: glass_uni - description: Vectorply E-LT-5500, Epikote MGS RIMR 135/Epicure MGS RIMH 1366 epoxy - source: MSU composites database 3D property tests, Engineering Mechanics of Composite Materials, Daniel, I & Ishai, O., 1994, pg. 34 - orth: 1 - rho: 1940.0 - E: [44.6e+009, 17.0e+009, 16.7e+009] - G: [3.27e+009, 3.48e+009, 3.50e+009] - nu: [0.262, 0.350, 0.264] - # alpha:[7 21 21] - Xt: [1060.0e+006, 66.3e+006, 26.6e+006] - Xc: [826.0e+006, 196.0e+006, 197.0e+006] - S: [32.9e+006, 30.0e+006, 22.9e+006] - fvf: 0.57 - - - E: [114500000000.0, 8390000000.0, 8390000000.0] - name: CarbonUD - G: [5990000000.0, 5990000000.0, 5990000000.0] - rho: 1220.0 - orth: 1 - nu: [0.27, 0.27, 0.27] - - - name: glass_biax - description: Vectorply E-LT-5500, Epikote MGS RIMR 135/Epicure MGS RIMH 1366 epoxy - source: MSU composites database 3D property tests, Engineering Mechanics of Composite Materials, Daniel, I & Ishai, O., 1994, pg. 34 - orth: 1 - rho: 1940.0 - E: [11.1e+009, 11.1e+009, 16.7e+009] - G: [13.53e+009, 3.49e+009, 3.49e+009] - nu: [0.500, 0.000, 0.066] - # alpha: [14 14 21] - Xt: [54.47e+006, 54.47e+006, 26.6e+006] - Xc: [74.1e+006, 74.1e+006, 197.0e+006] - S: [180.0e+006, 30.0e+006, 22.9e+006] - fvf: 0.57 - - - name: glass_triax - description: Vectorply E-LT-5500, Epikote MGS RIMR 135/Epicure MGS RIMH 1366 epoxy - source: MSU composites database 3D property tests, Engineering Mechanics of Composite Materials, Daniel, I & Ishai, O., 1994, pg. 34 - orth: 1 - rho: 1940.0 - E: [28.7e+009, 16.6e+009, 16.7e+009] - G: [8.40e+009, 3.49e+009, 3.49e+009] - nu: [0.500, 0.000, 0.170] - # alpha: [11 18 21] - Xt: [54.5e+006, 54.5e+006, 26.6e+006] - Xc: [74.1e+006, 74.1e+006, 197.0e+006] - S: [32.9e+006, 30.0e+006, 22.9e+006] - fvf: 0.57 - - - name: balsa - description: 1-2-3 are radial, tangential, axial, G12 calculated from assumed isotropy - source: M.Ashby 2011 Materials Selection in Mech Design (4th Ed) and K.E.Easterling 1982 On the mechanics of balsa and other woods - rho: 110.0 - E: [0.05e+009, 0.05e+009, 2.73e+009] - G: [0.01667e+009, 0.15e+009, 0.15e+009] - nu: [0.5, 0.013, 0.013] - orth: 1 - - - name: medium_density_foam - description: Airex C70.130 PVC Foam - source: https://www.3accorematerials.com/uploads/documents/TDS-AIREX-C70-E_1106.pdf - orth: 0 - rho: 130.0 - E: 129.20e+006 - nu: 0.32 - # alpha: 2.5 - Xt: 4.0e+006 - Xc: 3.0e+006 - S: 2.4e+006 - G: 48946969.696969695 - -assembly: - global: - rating: 15.e6 - turbine_class: I - turbulence_class: B - rotor_diameter: 240.0 - drivetrain: PM_DIRECT_DRIVE - orientation: UPWIND - cone_angle: 4.0 - tilt_angle: 6.0 - tip_prebend: 4.0 - number_of_blades: 3 - overhang: 11.014 - hub_height: 150.0 - hubD: 7.94 - hub_blade_distance: 3.0 - gen_eff: 0.93 - number_bearings: 2 - tower_baseD: 10 - tower_top_to_shaft: 4.348 - tower_top_to_nacelle: 0.380 - monopile_baseD: 10 - monopile_embedment: 45 - transition_height: 15 - mass: - generator: 371.5917 - turret: 11.394 - bedplate: 70.329 - shaft: 15.734 - main_bearing_srb: 5.664 - main_bearing_tdo: 2.230 - flange: 3.946 - yaw_system: 100.0 - blade: 65.252 - hub: 190.0 - nacelle_other: 50.0 - nacelle: 630.888 - rna: 1016.645 - rna_center_of_mass: [-6.47601681, 0., 4.2691133] - tower: 859.8 - monopile: 1317.7 - control: - Vin: 3.0 - Vout: 25.0 - minOmega: 5. - maxOmega: 7.56 - tsr: 9.0 - pitch: 0. - maxTS: 95. - Vrated: 10.59 - variable_speed: true - IPC: false diff --git a/blade/lofted_extrusions.py b/blade/lofted_extrusions.py deleted file mode 100644 index c121fbc..0000000 --- a/blade/lofted_extrusions.py +++ /dev/null @@ -1,304 +0,0 @@ -import matplotlib.pyplot as plt -import numpy as np -from scipy.interpolate import PchipInterpolator as spline -import geometry_tools as geom -import openpyscad as ops -import argparse -import os -import subprocess - -try: - import ruamel_yaml as yaml - - loader = yaml.Loader -except: - try: - import ruamel.yaml as yaml - - loader = yaml.Loader - except: - import yaml - - loader = yaml.FullLoader - - -def load_yaml(fname_input): - with open(fname_input, "r") as f: - input_yaml = yaml.load(f, Loader=loader) - outer_shape = input_yaml["components"]["blade"]["outer_shape_bem"] - airfoils = input_yaml["airfoils"] - return (outer_shape, airfoils) - - -def myinterp(xi, x, f): - myspline = spline(x, f) - return myspline(xi) - - -def generate_lofted(outer_shape, airfoils, n_span_min=100, n_xy=400): - # Use yaml grid points and others that we add - r_span = np.unique( - np.r_[ - np.linspace(0.0, 1.0, n_span_min), - outer_shape["chord"]["grid"], - outer_shape["twist"]["grid"], - outer_shape["pitch_axis"]["grid"], - outer_shape["reference_axis"]["x"]["grid"], - outer_shape["reference_axis"]["y"]["grid"], - outer_shape["reference_axis"]["z"]["grid"], - ] - ) - n_span = len(r_span) - - # Read in blade spanwise geometry values and put on common grid - chord = myinterp( - r_span, outer_shape["chord"]["grid"], outer_shape["chord"]["values"] - ) - twist = myinterp( - r_span, outer_shape["twist"]["grid"], outer_shape["twist"]["values"] - ) - pitch_axis = myinterp( - r_span, outer_shape["pitch_axis"]["grid"], outer_shape["pitch_axis"]["values"] - ) - ref_axis = np.c_[ - myinterp( - r_span, - outer_shape["reference_axis"]["x"]["grid"], - outer_shape["reference_axis"]["x"]["values"], - ), - myinterp( - r_span, - outer_shape["reference_axis"]["y"]["grid"], - outer_shape["reference_axis"]["y"]["values"], - ), - myinterp( - r_span, - outer_shape["reference_axis"]["z"]["grid"], - outer_shape["reference_axis"]["z"]["values"], - ), - ] - - # Get airfoil names and thicknesses - af_position = outer_shape["airfoil_position"]["grid"] - af_used = outer_shape["airfoil_position"]["labels"] - n_af_span = len(af_position) - n_af = len(airfoils) - name = n_af * [""] - r_thick = np.zeros(n_af) - for i in range(n_af): - name[i] = airfoils[i]["name"] - r_thick[i] = airfoils[i]["relative_thickness"] - - # Create common airfoil coordinates grid - coord_xy = np.zeros((n_af, n_xy, 2)) - for i in range(n_af): - points = np.c_[airfoils[i]["coordinates"]["x"], airfoils[i]["coordinates"]["y"]] - - # Check that airfoil points are declared from the TE suction side to TE pressure side - idx_le = np.argmin(points[:, 0]) - if np.mean(points[:idx_le, 1]) > 0.0: - points = np.flip(points, axis=0) - - # Remap points using class AirfoilShape - af = geom.AirfoilShape(points=points) - af.redistribute(n_xy, even=False, dLE=True) - af_points = af.points - - # Add trailing edge point if not defined - if [1, 0] not in af_points.tolist(): - af_points[:, 0] -= af_points[np.argmin(af_points[:, 0]), 0] - c = max(af_points[:, 0]) - min(af_points[:, 0]) - af_points[:, :] /= c - - coord_xy[i, :, :] = af_points - - # Reconstruct the blade relative thickness along span with a pchip - r_thick_used = np.zeros(n_af_span) - coord_xy_used = np.zeros((n_af_span, n_xy, 2)) - coord_xy_interp = np.zeros((n_span, n_xy, 2)) - coord_xy_dim = np.zeros((n_span, n_xy, 2)) - - for i in range(n_af_span): - for j in range(n_af): - if af_used[i] == name[j]: - r_thick_used[i] = r_thick[j] - coord_xy_used[i, :, :] = coord_xy[j, :, :] - - r_thick_interp = myinterp(r_span, af_position, r_thick_used) - - # Spanwise interpolation of the profile coordinates with a pchip - r_thick_unique, indices = np.unique(r_thick_used, return_index=True) - coord_xy_interp = np.flip( - myinterp(np.flip(r_thick_interp), r_thick_unique, coord_xy_used[indices, :, :]), - axis=0, - ) - for i in range(n_span): - # Correction to move the leading edge (min x point) to (0,0) - af_le = coord_xy_interp[i, np.argmin(coord_xy_interp[i, :, 0]), :] - coord_xy_interp[i, :, 0] -= af_le[0] - coord_xy_interp[i, :, 1] -= af_le[1] - c = max(coord_xy_interp[i, :, 0]) - min(coord_xy_interp[i, :, 0]) - coord_xy_interp[i, :, :] /= c - # If the rel thickness is smaller than 0.4 apply a trailing ege smoothing step - if r_thick_interp[i] < 0.4: - coord_xy_interp[i, :, :] = geom.trailing_edge_smoothing( - coord_xy_interp[i, :, :] - ) - - # Offset by pitch axis and scale for chord - coord_xy_dim = coord_xy_interp.copy() - coord_xy_dim[:, :, 0] -= pitch_axis[:, np.newaxis] - coord_xy_dim = coord_xy_dim * chord[:, np.newaxis, np.newaxis] - - # Rotate to twist angle - coord_xy_dim_twisted = np.zeros(coord_xy_interp.shape) - for i in range(n_span): - x = coord_xy_dim[i, :, 0] - y = coord_xy_dim[i, :, 1] - coord_xy_dim_twisted[i, :, 0] = x * np.cos(twist[i]) - y * np.sin(twist[i]) - coord_xy_dim_twisted[i, :, 1] = y * np.cos(twist[i]) + x * np.sin(twist[i]) - - # Assemble lofted shape along reference axis - lofted_shape = np.zeros((n_span, n_xy, 3)) - for i in range(n_span): - for j in range(n_xy): - lofted_shape[i, j, :] = ( - np.r_[coord_xy_dim_twisted[i, j, 1], coord_xy_dim_twisted[i, j, 0], 0.0] - + ref_axis[i, :] - ) - - return lofted_shape - - -def set_axes_equal(ax): - """Make axes of 3D plot have equal scale so that spheres appear as spheres, - cubes as cubes, etc.. This is one possible solution to Matplotlib's - ax.set_aspect('equal') and ax.axis('equal') not working for 3D. - - Input - ax: a matplotlib axis, e.g., as output from plt.gca(). - - https://stackoverflow.com/questions/13685386/matplotlib-equal-unit-length-with-equal-aspect-ratio-z-axis-is-not-equal-to - """ - - x_limits = ax.get_xlim3d() - y_limits = ax.get_ylim3d() - z_limits = ax.get_zlim3d() - - x_range = abs(x_limits[1] - x_limits[0]) - x_middle = np.mean(x_limits) - y_range = abs(y_limits[1] - y_limits[0]) - y_middle = np.mean(y_limits) - z_range = abs(z_limits[1] - z_limits[0]) - z_middle = np.mean(z_limits) - - # The plot bounding box is a sphere in the sense of the infinity - # norm, hence I call half the max range the plot radius. - plot_radius = 0.5 * max([x_range, y_range, z_range]) - - ax.set_xlim3d([x_middle - plot_radius, x_middle + plot_radius]) - ax.set_ylim3d([y_middle - plot_radius, y_middle + plot_radius]) - ax.set_zlim3d([z_middle - plot_radius, z_middle + plot_radius]) - - -def write_openscad(lofted_shape, output_scad_filename, downsample_z): - fig = plt.figure() - ax = fig.add_subplot(111, projection="3d") - # ax.set_aspect('equal') - - n_span = lofted_shape.shape[0] - extrusions = ops.Union() - - diff_z = [] - for k in range(n_span - 1): - diff_z.append(lofted_shape[k + 1, 0, 2] - lofted_shape[k, 0, 2]) - dz = 0.1 * min(diff_z) - - if downsample_z == 1: - n_span_range = range(n_span) - else: - n_span_range = range(0, n_span, downsample_z) - - for k in n_span_range: - bottom = lofted_shape[k, 0, 2] - points = [[row[0], row[1]] for row in lofted_shape[k, :, :]] - extruded_section = ( - ops.Polygon(points=points) - .linear_extrude(height=dz) - .translate([0, 0, bottom]) - ) - extrusions.append(extruded_section) - - # Uncomment to enable a matplotlib plot of the blade - # Note: This will require the user to exit the matplotlib viewer - # to complete the command line process. In the future, perhaps - # this should be a command line option. - - # Graph version - # ax.plot( - # lofted_shape[k, :, 0], lofted_shape[k, :, 1], lofted_shape[k, :, 2], "b" - # ) - - # set_axes_equal(ax) - # plt.show() - - hull_of_extrusions = extrusions.hull() - hull_of_extrusions.write(output_scad_filename) - - -if __name__ == "__main__": - parser = argparse.ArgumentParser( - description="Create an .stl file from blade geometry" - ) - parser.add_argument("--input", help="YAML file with blade geometry.", required=True) - parser.add_argument("--output", help=".stl output filename", required=True) - parser.add_argument( - "--downsample", - help="Downsample spanwise z-axis to every nth sample (i.e., 10 means every tenth cross section.) Defaults to 1, which can be very slow.", - default=1, - ) - parser.add_argument( - "--openscad", - help="Path to OpenSCAD, defaults to macOS install location", - default="/Applications/OpenSCAD.app/Contents/MacOS/OpenSCAD", - ) - args = parser.parse_args() - - input_yaml = args.input - output_stl = args.output - downsample = int(args.downsample) - openscad = args.openscad - output_scad_filename = "intermediate.scad" - - print("========== Lofted Extrusion ==========") - - if not os.access(openscad, os.X_OK): - raise Exception(f"{openscad} is not a valid path to OpenSCAD.") - - if not os.path.isfile(input_yaml): - raise Exception(f"{input_yaml} not found") - - if os.path.isfile(output_stl): - raise Exception(f"{output_stl} already exists. Please specify a new filename") - - print(f"Input filename: {input_yaml}") - print(f"Output filename: {output_stl}") - print(f'Path to OpenSCAD "{openscad}"') - print(f"Downsample {downsample}") - print( - f"Will write intermediate OpenSCAD data to {output_scad_filename} and delete the file when done." - ) - - print("Creating OpenSCAD file from YAML...") - outer_shape, airfoils = load_yaml(input_yaml) - lofted3d = generate_lofted(outer_shape, airfoils) - write_openscad(lofted3d, output_scad_filename, downsample) - print("Rendering OpenSCAD (this could take a while)...") - subprocess.run([args.openscad, "-o", args.output, output_scad_filename]) - os.remove(output_scad_filename) - print("Done!") - - # fname = "IEA-15-240-RWT_FineGrid.yaml" - # outer_shape, airfoils = load_yaml(fname) - # lofted3d = generate_lofted(outer_shape, airfoils) - # write_openscad(lofted3d) diff --git a/nrel5mw-semi_oc4.yaml b/nrel5mw-semi_oc4.yaml new file mode 100644 index 0000000..b7be144 --- /dev/null +++ b/nrel5mw-semi_oc4.yaml @@ -0,0 +1,984 @@ +name: 5MW with OC4 semisubmersible +comments: NREL 5MW Offshore Reference Wind Turbine, modified for a more realisitic manufacturable blade with constant width spar caps, trailing edge reinforcement, and leading edge foam that wraps around the full LE w/o a gap -EMG + +assembly: + turbine_class: I + turbulence_class: B + drivetrain: Geared + rotor_orientation: Upwind + number_of_blades: 3 + hub_height: 90. + rotor_diameter: 126. + rated_power: 5.e+6 +components: + blade: + outer_shape_bem: + airfoil_position: + labels: [Cylinder, Cylinder, DU40_A17, DU35_A17, DU30_A17, DU25_A17, DU21_A17, NACA64_A17, NACA64_A17] + grid: [0.0, 0.022222764227642276, 0.17137860377801986, 0.23333333333333334, 0.3666666666666667, 0.47222384517197835, 0.6005347184880255, 0.7, 1.0] + chord: + values: [3.5420, 3.5420, 3.8540, 4.1670, 4.5570, 4.6520, 4.4580, 4.2490, 4.0070, 3.7480, 3.5020, 3.2560, 3.0100, 2.7640, 2.5180, 2.3130, 2.0860, 1.4190, 1.4190] + grid: [0., 0.022222764, 0.066666667, 0.111110569, 0.166666667, 0.233333333, 0.3, 0.366666667, 0.433333333, 0.5, 0.566666667, 0.633333333, 0.7, 0.766666667, 0.833333333, 0.888889431, 0.933333333, 0.977777236, 1.] + # grid: [0, 0.004878049, 0.022222764, 0.166666667, 0.233333333, 0.366666667, 0.433333333, 0.5, 0.566666667, 0.633333333, 0.7, 0.766666667, 0.833333333, 0.888889431, 0.933333333, 0.977777236, 1] + # values: [3.386, 3.386, 3.386, 4.557, 4.652, 4.249, 4.007, 3.748, 3.502, 3.256, 3.01, 2.764, 2.518, 2.313, 2.086, 1.419, 1.0855] + reference_axis: &ref_axis_blade + x: + values: [0.0, 0.0] + grid: [0.0, 1.0] + y: + values: [0.0, 0.0] + grid: [0.0, 1.0] + z: + values: [0.0, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 1.3667, 1.5, 1.6, 4.1, 5.5, 6.8333, 9.0, 10.25, 12.0, 14.35, 17.0, 18.45, 20.5, 22.55, 24.6, 26.65, 30.75, 32.0, 34.85, 37.0, 38.95, 41.0, 42.0, 43.05, 45.0, 47.15, 51.25, 54.6667, 57.4, 60.1333, 61.5] + grid: [0.0, 0.004878048780487805, 0.0065040650406504065, 0.008130081300813009, 0.00975609756097561, 0.01138211382113821, 0.013008130081300813, 0.022222764227642276, 0.024390243902439025, 0.026016260162601626, 0.06666666666666667, 0.08943089430894309, 0.11111056910569106, 0.14634146341463414, 0.16666666666666666, 0.1951219512195122, 0.23333333333333334, 0.2764227642276423, 0.3, 0.3333333333333333, 0.3666666666666667, 0.4, 0.4333333333333333, 0.5, 0.5203252032520326, 0.5666666666666667, 0.6016260162601627, 0.6333333333333334, 0.6666666666666666, 0.6829268292682927, 0.7, 0.7317073170731707, 0.7666666666666666, 0.8333333333333334, 0.8888894308943089, 0.9333333333333333, 0.9777772357723576, 1.0] + twist: &id006 + # # values: [13.3080, 13.3080, 13.3080, 13.3080, 13.3080, 11.4800, 10.1620, 9.0110, 7.7950, 6.5440, 5.3610, 4.1880, 3.1250, 2.3190, 1.5260, 0.8630, 0.3700, 0.1060, 0.1060] + values: [0.23226842, 0.23226842, 0.23226842, 0.23226842, 0.23226842, 0.2003638 , 0.17736036, 0.15727162, 0.13604842, 0.11421435, 0.0935671 , 0.07309439, 0.05454154, 0.04047419, 0.02663372, 0.01506219, 0.00645772, 0.00185005, 0.00185005] + grid: [0., 0.022222764, 0.066666667, 0.111110569, 0.166666667, 0.233333333, 0.3, 0.366666667, 0.433333333, 0.5, 0.566666667, 0.633333333, 0.7, 0.766666667, 0.833333333, 0.888889431, 0.933333333, 0.977777236, 1.] + # values: [0., 0.] + # grid: [0., 1.] + pitch_axis: + values: [0.5, 0.5, 0.5, 0.5, 0.5, 0.5, 0.5, 0.5, 0.49849943151756665, 0.49737372372879446, 0.4692310290094897, 0.45347111996667905, 0.4384620580189794, 0.4140713473596524, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4, 0.4] + grid: [0.0, 0.004878048780487805, 0.0065040650406504065, 0.008130081300813009, 0.00975609756097561, 0.01138211382113821, 0.013008130081300813, 0.022222764227642276, 0.024390243902439025, 0.026016260162601626, 0.06666666666666667, 0.08943089430894309, 0.11111056910569106, 0.14634146341463414, 0.16666666666666666, 0.1951219512195122, 0.23333333333333334, 0.2764227642276423, 0.3, 0.3333333333333333, 0.3666666666666667, 0.4, 0.4333333333333333, 0.5, 0.5203252032520326, 0.5666666666666667, 0.6016260162601627, 0.6333333333333334, 0.6666666666666666, 0.6829268292682927, 0.7, 0.7317073170731707, 0.7666666666666666, 0.8333333333333334, 0.8888894308943089, 0.9333333333333333, 0.9777772357723576, 1.0] + internal_structure_2d_fem: + reference_axis: *ref_axis_blade + webs: + - name: Web_fore + rotation: + fixed: twist + offset_y_pa: + grid: [0., 1.] + values: [-0.3, -0.3] + - name: Web_aft + rotation: + fixed: twist + offset_y_pa: + grid: [0., 1.] + values: [0.3, 0.3] + layers: + - name: UV_protection + material: Gelcoat + thickness: + grid: [0.0, 1.0] + values: [5.00e-005, 5.00e-005] + - name: Shell_skin + material: glassTri + thickness: + grid: [0.0, 0.012195122, 0.024390244, 0.04173430902113821, 0.05907837404227642, 0.07642243906341464, 0.09376650408455284, 0.11111056910569106, 0.12285420040379404, 0.134597831701897, 0.146341463, 0.16948828270588237, 0.1926351024117647, 0.21578192211764707, 0.2389287418235294, 0.2620755615294118, 0.28522238123529414, 0.3083692009411765, 0.3315160206470589, 0.3546628403529412, 0.37780966005882355, 0.4009564797647059, 0.4241032994705883, 0.4472501191764706, 0.47039693888235296, 0.49354375858823535, 0.5166905782941177, 0.539837398, 0.5629842177058824, 0.5861310374117648, 0.6092778571176471, 0.6324246768235295, 0.6555714965294117, 0.6787183162352941, 0.7018651359411765, 0.7250119556470589, 0.7481587753529413, 0.7713055950588237, 0.7944524147647058, 0.8175992344705882, 0.8407460541764706, 0.863892873882353, 0.8870396935882354, 0.9101865132941178, 0.933333333, 0.9466666664, 0.9599999998, 0.9733333332, 0.9866666666, 1.0] + values: [0.00282, 0.0028200000000000005, 0.00282, 0.002820000000000001, 0.0028199999999999996, 0.00282, 0.0028200000000000005, 0.00282, 0.0028200000000000005, 0.00282, 0.002820000000000001, 0.00282, 0.00282, 0.0028199999999999996, 0.00282, 0.0028200000000000005, 0.0028200000000000005, 0.0028200000000000005, 0.0028200000000000005, 0.0028199999999999996, 0.0028200000000000005, 0.002820000000000001, 0.0028200000000000005, 0.0028200000000000005, 0.0028199999999999996, 0.0028199999999999996, 0.0028200000000000005, 0.0028200000000000005, 0.00282, 0.0028200000000000005, 0.0028200000000000005, 0.0028200000000000005, 0.0028200000000000005, 0.0028200000000000005, 0.0028200000000000005, 0.0028200000000000005, 0.00282, 0.0028199999999999996, 0.00282, 0.00282, 0.00282, 0.00282, 0.0028199999999999996, 0.00282, 0.0028200000000000005, 0.0028199999999999996, 0.00282, 0.00282, 0.00282, 0.00282] + - name: Root_build_up + material: glassTri + thickness: + grid: [0.0, 0.012195122, 0.024390244, 0.04173430902113821, 0.05907837404227642, 0.07642243906341464, 0.09376650408455284, 0.11111056910569106, 0.12285420040379404, 0.134597831701897, 0.146341463] + values: [0.0517, 0.05143055156883146, 0.03168724979487978, 0.022937689819853137, 0.01581251190222806, 0.010208519984133593, 0.006022518007698769, 0.0031513099150526033, 0.0019014480880230875, 0.0011750229423390334, 0.00094] + - name: Spar_Cap_PS + material: CarbonUD + side: pressure + thickness: + grid: [0., 0.022222764, 0.111110569, 0.366666667, 0.666666667, 1.] + values: [0.00047, 0.00047, 0.0423, 0.0423, 0.03055, 0.00047] + width: + grid: [0.0, 1.0] + values: [0.75, 0.75] + rotation: + fixed: twist + offset_y_pa: + grid: [0., 1.] + values: [0., 0.] + - name: Spar_Cap_SS + material: CarbonUD + side: suction + thickness: + grid: [0., 0.022222764, 0.111110569, 0.366666667, 0.666666667, 1.] + values: [0.00047, 0.00047, 0.0423, 0.0423, 0.03055, 0.00047] + width: + grid: [0.0, 1.0] + values: [0.75, 0.75] + rotation: + fixed: twist + offset_y_pa: + grid: [0., 1.] + values: [0., 0.] + - name: TE_reinforcement + material: glassUD + midpoint_nd_arc: + fixed: TE + thickness: + grid: [0.024390244, 0.089430894, 0.366666667, 0.731707317, 1.] + values: [0.00047, 0.00705, 0.00705, 0.00047, 0.] + width: + grid: [0.024390243902439025, 0.731707317, 1.] + values: [0.9, 0.9, 0.1] + - name: TE_foam_PS + material: FOAM + thickness: + grid: [0.024390244, 0.089430894, 0.111110569, 0.366666667, 0.4, 0.633333333, 0.666666667, 0.933333333] + values: [0.020, 0.020, 0.090, 0.090, 0.060, 0.060, 0.020, 0.020] + start_nd_arc: + fixed: Spar_Cap_PS + end_nd_arc: + fixed: TE_reinforcement + - name: TE_foam_SS + material: FOAM + thickness: + grid: [0.024390244, 0.089430894, 0.111110569, 0.366666667, 0.4, 0.633333333, 0.666666667, 0.933333333] + values: [0.020, 0.020, 0.090, 0.090, 0.060, 0.060, 0.020, 0.020] + start_nd_arc: + fixed: TE_reinforcement + end_nd_arc: + fixed: Spar_Cap_SS + - name: LE_foam_PS + material: FOAM + thickness: + grid: [0.11111056910569106, 0.9333333333333333] + values: [0.02, 0.02] + start_nd_arc: + fixed: Spar_Cap_SS + end_nd_arc: + fixed: Spar_Cap_PS + - name: Shell_skin_interior + material: glassTri + thickness: + values: [0.00282, 0.00282] + grid: [0.0, 1.0] + - name: Web_fore_glass + web: Web_fore + material: glassDB + thickness: + grid: &id004 [0., 1.] + values: &id005 [0.002, 0.002] + - name: Web_fore_foam + web: Web_fore + material: FOAM + thickness: + grid: [0., 1.] + values: [0.04, 0.04] + - name: Web_fore_glass2 + web: Web_fore + material: glassDB + thickness: + grid: *id004 + values: *id005 + - name: Web_aft_glass + web: Web_aft + material: glassDB + thickness: + grid: *id004 + values: *id005 + - name: Web_aft_foam + web: Web_aft + material: FOAM + thickness: + grid: [0., 1.] + values: [0.04, 0.04] + - name: Web_aft_glass2 + web: Web_aft + material: glassDB + thickness: + grid: *id004 + values: *id005 + hub: + cone_angle: 0.04363 + diameter: 3.0 + drag_coefficient: 0.5 + hub_material: cast_iron + spinner_material: glassDB + flange_t2shell_t: 4.0 + flange_OD2hub_D: 0.5 + flange_ID2OD: 0.8 + hub_blade_spacing_margin: 1.2 + hub_stress_concentration: 2.5 + n_front_brackets: 3 + n_rear_brackets: 3 + clearance_hub_spinner: 0.75 #0.5 + spin_hole_incr: 1.2 + pitch_system_scaling_factor: 0.54 + spinner_gust_ws: 70.0 + nacelle: + drivetrain: + diameter: 3.0 + uptilt_angle: 0.08726 + distance_tt_hub: 2.3 + distance_hub2mb: 1.912 + distance_mb2mb: 0.368 + overhang: 5. + lss_diameter: [0.577, 0.577] + lss_wall_thickness: [0.288, 0.288] + generator_length: 2.0 + hss_length: 1.5 + hss_diameter: [0.288, 0.288] + hss_wall_thickness: [0.144, 0.144] + bedplate_flange_width: 1.0 + bedplate_flange_thickness: 0.05 + bedplate_web_thickness: 0.05 + gear_ratio: 96 + planet_numbers: [3, 3, 0] + gear_configuration: eep + gearbox_efficiency: 0.975 + mb1Type: CARB + mb2Type: SRB + uptower: True + lss_material: steel_drive + hss_material: steel_drive + bedplate_material: steel + generator: + generator_type: DFIG + rho_Fe: 7700.0 + rho_Fes: 7850.0 + rho_Copper: 8900.0 + rho_PM: 7450.0 + B_r: 1.2 + P_Fe0e: 1.0 + P_Fe0h: 4.0 + S_N: -0.002 + alpha_p: 1.0995574287564276 #0.5*np.pi*0.7 + b_r_tau_r: 0.45 + b_ro: 0.004 + b_s_tau_s: 0.45 + b_so: 0.004 + freq: 60 + h_i: 0.001 + h_sy0: 0.0 + h_w: 0.005 + k_fes: 0.9 + k_s: 0.2 + m: 3 + mu_0: 1.2566370614359173e-06 #np.pi*4e-7 + mu_r: 1.06 + p: 3.0 + phi: 1.5707963267948966 # 90 deg + ratio_mw2pp: 0.7 + resist_Cu: 2.52e-8 #1.8e-8*1.4 + y_tau_pr: 0.8333333 #10. / 12 + rated_rpm: 1200.0 + cofi: 0.9 + y_tau_p: 0.8 #12./15. + sigma: 21.5e3 + rad_ag: 0.61 + len_s: 0.49 + h_s: 0.08 + I_0: 40.0 + B_symax: 1.3 + S_Nmax: -0.2 + h_0: 0.01 + k_fillr: 0.55 + k_fills: 0.65 + q1: 5 + q2: 4 + C_Cu: 4.786 + C_Fe: 0.556 + C_Fes: 0.50139 + C_PM: 50.0 + tower: + outer_shape_bem: + reference_axis: &ref_axis_tower + x: + grid: [0.0, 1.0] + values: [0.0, 0.0] + y: + grid: [0.0, 1.0] + values: [0.0, 0.0] + z: + grid: &grid_tower [0.0, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0] + values: [10.0, 17.76, 25.52, 33.28, 41.04, 48.8 , 56.56, 64.32, 72.08, 79.84, 87.6 ] + outer_diameter: + grid: *grid_tower + values: [6.5 , 6.24, 5.97, 5.71, 5.45, 5.18, 4.92, 4.66, 4.4 , 4.13, 3.87] + drag_coefficient: + grid: [0.0, 1.0] + values: [1.0, 1.0] + internal_structure_2d_fem: + outfitting_factor: 1.083 + reference_axis: *ref_axis_tower + layers: + - name: tower_wall + material: steel + thickness: + grid: *grid_tower + values: [0.027 , 0.0262, 0.0254, 0.0246, 0.0238, 0.023 , 0.0222, 0.0214, 0.0206, 0.0198, 0.019] + floating_platform: + joints: + - name: main_keel + location: [0.0, 0.0, -20.0] + + - name: main_freeboard + location: [0.0, 0.0, 10.0] + transition: True + + - name: col1_keel + location: [28.86751, 3.14159265, -20.0] #3.14159265 = 180deg + cylindrical: True + + - name: col1_freeboard + location: [28.86751, 3.14159265, 12.0] # 3.14159265 = 180deg + cylindrical: True + + - name: col2_keel + location: [28.86751, 1.0471976, -20.0] #1.0471975 = 60 deg + cylindrical: True + + - name: col2_freeboard + location: [28.86751, 1.0471975, 12.0] + cylindrical: True + + - name: col3_keel + location: [28.86751, -1.0471976, -20.0] #-1.0471975 = -60 deg + cylindrical: True + + - name: col3_freeboard + location: [28.86751, -1.0471976, 12.0] #-1.0471975 = -60 deg + cylindrical: True + members: + - name: main_column + joint1: main_keel + joint2: main_freeboard + outer_shape: + shape: circular + outer_diameter: + grid: [0.0, 1.0] + values: [6.5, 6.5] + internal_structure: + layers: + - name: main_twall + material: steel + thickness: + grid: [0.0, 1.0] + values: [0.03, 0.03] + bulkhead: + material: steel + thickness: + grid: [0.0, 1.0] + values: [0.06, 0.06] + axial_joints: + - name: main_upper_pontoon + grid: 1.0 + + - name: main_lower_pontoon + grid: 0.1 + + - name: main_cross_pontoon + grid: 0.1267 + + - name: column1 + joint1: col1_keel + joint2: col1_freeboard + outer_shape: + shape: circular + outer_diameter: + grid: [0.0, 0.1875, 0.1876, 1.0] + values: [24.0, 24.0, 12.0, 12.0] + internal_structure: + layers: + - name: col1_twall + material: steel + thickness: + grid: [0.0, 1.0] + values: [0.06, 0.06] + bulkhead: + material: steel + thickness: + grid: [0.0, 0.1875, 1.0] + values: [0.06, 0.06, 0.06] + ballasts: + - variable_flag: True + grid: [0.0, 0.1875] + - variable_flag: True + grid: [0.1876, 1.0] + axial_joints: + - name: col1_upper_pontoon + grid: 0.9375 + + - name: col1_lower_pontoon + grid: 0.09375 + + - name: col1_cross_pontoon + grid: 0.9103125 + + - name: col1_fairlead + grid: 0.1875 + + - name: column2 + joint1: col2_keel + joint2: col2_freeboard + outer_shape: + shape: circular + outer_diameter: + grid: [0.0, 0.1875, 0.1876, 1.0] + values: [24.0, 24.0, 12.0, 12.0] + internal_structure: + layers: + - name: col2_twall + material: steel + thickness: + grid: [0.0, 1.0] + values: [0.06, 0.06] + bulkhead: + material: steel + thickness: + grid: [0.0, 0.1875, 1.0] + values: [0.06, 0.06, 0.06] + ballasts: + - variable_flag: True + grid: [0.0, 0.1875] + - variable_flag: True + grid: [0.1876, 1.0] + axial_joints: + - name: col2_upper_pontoon + grid: 0.9375 + + - name: col2_lower_pontoon + grid: 0.09375 + + - name: col2_cross_pontoon + grid: 0.9103125 + + - name: col2_fairlead + grid: 0.1875 + + - name: column3 + joint1: col3_keel + joint2: col3_freeboard + outer_shape: + shape: circular + outer_diameter: + grid: [0.0, 0.1875, 0.1876, 1.0] + values: [24.0, 24.0, 12.0, 12.0] + internal_structure: + layers: + - name: col3_twall + material: steel + thickness: + grid: [0.0, 1.0] + values: [0.06, 0.06] + bulkhead: + material: steel + thickness: + grid: [0.0, 0.1875, 1.0] + values: [0.06, 0.06, 0.06] + ballasts: + - variable_flag: True + grid: [0.0, 0.1875] + - variable_flag: True + grid: [0.1876, 1.0] + axial_joints: + - name: col3_upper_pontoon + grid: 0.9375 + + - name: col3_lower_pontoon + grid: 0.09375 + + - name: col3_cross_pontoon + grid: 0.9103125 + + - name: col3_fairlead + grid: 0.1875 + + - name: delta_pontoon_lower12 + joint1: col1_lower_pontoon + joint2: col2_lower_pontoon + outer_shape: &pont_out + shape: circular + outer_diameter: + grid: [0.0, 1.0] + values: [1.6, 1.6] + internal_structure: &pont_int + layers: + - name: delta_low_twall + material: steel + thickness: + grid: [0.0, 1.0] + values: [0.0175, 0.0175] + + - name: delta_pontoon_lower23 + joint1: col2_lower_pontoon + joint2: col3_lower_pontoon + outer_shape: *pont_out + internal_structure: *pont_int + + - name: delta_pontoon_lower31 + joint1: col3_lower_pontoon + joint2: col1_lower_pontoon + outer_shape: *pont_out + internal_structure: *pont_int + + - name: delta_pontoon_upper12 + joint1: col1_upper_pontoon + joint2: col2_upper_pontoon + outer_shape: *pont_out + internal_structure: *pont_int + + - name: delta_pontoon_upper23 + joint1: col2_upper_pontoon + joint2: col3_upper_pontoon + outer_shape: *pont_out + internal_structure: *pont_int + + - name: delta_pontoon_upper31 + joint1: col3_upper_pontoon + joint2: col1_upper_pontoon + outer_shape: *pont_out + internal_structure: *pont_int + + - name: Y_pontoon_upper1 + joint1: main_upper_pontoon + joint2: col1_upper_pontoon + outer_shape: *pont_out + internal_structure: *pont_int + + - name: Y_pontoon_upper2 + joint1: main_upper_pontoon + joint2: col2_upper_pontoon + outer_shape: *pont_out + internal_structure: *pont_int + + - name: Y_pontoon_upper3 + joint1: main_upper_pontoon + joint2: col3_upper_pontoon + outer_shape: *pont_out + internal_structure: *pont_int + + - name: Y_pontoon_lower1 + joint1: main_lower_pontoon + joint2: col1_lower_pontoon + outer_shape: *pont_out + internal_structure: *pont_int + + - name: Y_pontoon_lower2 + joint1: main_lower_pontoon + joint2: col2_lower_pontoon + outer_shape: *pont_out + internal_structure: *pont_int + + - name: Y_pontoon_lower3 + joint1: main_lower_pontoon + joint2: col3_lower_pontoon + outer_shape: *pont_out + internal_structure: *pont_int + + - name: cross_pontoon1 + joint1: main_cross_pontoon + joint2: col1_cross_pontoon + outer_shape: *pont_out + internal_structure: *pont_int + + - name: cross_pontoon2 + joint1: main_cross_pontoon + joint2: col2_cross_pontoon + outer_shape: *pont_out + internal_structure: *pont_int + + - name: cross_pontoon3 + joint1: main_cross_pontoon + joint2: col3_cross_pontoon + outer_shape: *pont_out + internal_structure: *pont_int + mooring: + nodes: + - name: line1_anchor + node_type: fixed + location: [837.6, 0.0, -200.0] + anchor_type: drag_embedment + - name: line2_anchor + node_type: fixed + location: [418.8, 725.383, -200.0] + anchor_type: drag_embedment + - name: line3_anchor + node_type: fixed + location: [418.8, -725.383, -200.0] + anchor_type: drag_embedment + + - name: line1_vessel + node_type: vessel + joint: col1_fairlead + fairlead_type: rigid + - name: line2_vessel + node_type: vessel + joint: col2_fairlead + fairlead_type: rigid + - name: line3_vessel + joint: col3_fairlead + node_type: vessel + fairlead_type: rigid + + lines: + - name: line1 + node1: line1_anchor + node2: line1_vessel + line_type: main + unstretched_length: 835.35 + - name: line2 + node1: line2_anchor + node2: line2_vessel + line_type: main + unstretched_length: 835.35 + - name: line3 + node1: 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[54.5e+006, 54.5e+006, 26.6e+006] + Xc: [74.1e+006, 74.1e+006, 197.0e+006] + unit_cost: 2.86 + waste: 0.15 + fiber_density: 2600. + area_density_dry: 1.112 + component_id: 2 + roll_mass: 181.4368 + - E: [13600000000.0, 13300000000.0, 11800000000.0] + name: glassDB + G: [11800000000.0, 11800000000.0, 11800000000.0] + rho: 1780.0 + orth: 1 + nu: [0.49, 0.49, 0.49] + Xt: [54.47e+006, 54.47e+006, 26.6e+006] + Xc: [74.1e+006, 74.1e+006, 197.0e+006] + unit_cost: 3.00 + waste: 0.15 + fiber_density: 2600. + area_density_dry: 1.112 + component_id: 3 + roll_mass: 181.4368 + - name: steel + description: Steel of the tower and monopile ASTM A572 Grade 50 + source: http://www.matweb.com/search/DataSheet.aspx?MatGUID=9ced5dc901c54bd1aef19403d0385d7f + orth: 0 + rho: 7800 + alpha: 0.0 + E: 200.e+009 + nu: 0.3 + G: 79.3e+009 + GIc: 0 #Place holder, currently not used + GIIc: 0 #Place holder, currently not used + alp0: 0 #Place holder, currently not used + Xt: 450.e+006 + Xc: 450.e+006 + S: 0 + Xy: 345.e+6 + unit_cost: 0.7 + - name: steel_drive + description: Steel of the drivetrain ASTM 4140 40Cr1Mo28 + source: http://www.matweb.com/search/DataSheet.aspx?MatGUID=38108bfd64c44b4c9c6a02af78d5b6c6 + orth: 0 + rho: 7850 + alpha: 0.0 + E: 205.e+009 + nu: 0.3 + G: 80.0e+009 + GIc: 0 #Place holder, currently not used + GIIc: 0 #Place holder, currently not used + alp0: 0 #Place holder, currently not used + Xt: 814.e+006 + Xc: 814.e+006 + S: 0 + Xy: 485.e+6 + unit_cost: 0.9 + - name: cast_iron + description: TODO Steel of the drivetrain ASTM 4140 40Cr1Mo28 + source: TODO http://www.matweb.com/search/DataSheet.aspx?MatGUID=38108bfd64c44b4c9c6a02af78d5b6c6 + orth: 0 + rho: 7200 + alpha: 0.0 + E: 118.e+009 + nu: 0.3 + G: 47.6e+009 + GIc: 0 #Place holder, currently not used + GIIc: 0 #Place holder, currently not used + alp0: 0 #Place holder, currently not used + Xt: 310.e+006 + Xc: 310.e+006 + S: 0 + Xy: 265.e+6 + unit_cost: 0.5 + - E: 98460000.0 + name: FOAM + G: 98460000.0 + rho: 200.0 + orth: 0 + nu: 0.3 + Xt: 6.04e+006 + Xc: 5.10e+006 + component_id: 1 + waste: 0.2 + unit_cost: 13 + ply_t: 0.0025 + - E: [114500000000.0, 8390000000.0, 5990000000.0] + name: CarbonUD + G: [5990000000.0, 5990000000.0, 5990000000.0] + rho: 1220.0 + orth: 1 + nu: [0.27, 0.27, 0.27] + Xt: [2236.0e+006, 0.00, 0.00] + Xc: [1528.0e+006, 0.00, 0.00] + unit_cost: 30.00 + waste: 0.05 + fiber_density: 1800. + area_density_dry: 1.000 + component_id: 4 + - name: resin + description: epoxy + E: 1.e+6 + rho: 1150. + nu: 0.30 + Xt: 61.51e+006 + Xc: 65.36e+006 + orth: 0 + unit_cost: 3.63 +control: + supervisory: + Vin: 3.0 + Vout: 25.0 + maxTS: 80. + rated_power: 5.e+6 + minOmega: 0.72256 + maxOmega: 1.26711 + pitch: + PC_zeta: 0.7 # Pitch controller desired damping ratio [-] + PC_omega: 0.5 # Pitch controller desired natural frequency [rad/s] + ps_percent: 0.8 # Percent peak shaving [%, <= 1 ], {default = 80%} + max_pitch: 1.57 # Maximum pitch angle [rad], {default = 90 degrees} + max_pitch_rate: 0.1745 + min_pitch: 0 # Minimum pitch angle [rad], {default = 0 degrees} + torque: + control_type: tsr_tracking + tsr: 7.01754386 + VS_zeta: 0.7 # Torque controller desired damping ratio [-] + VS_omega: 0.2 # Torque controller desired natural frequency [rad/s] + max_torque_rate: 1500000. + VS_minspd: 0.72256 # Minimum rotor speed [rad/s], {default = 0 rad/s} + setpoint_smooth: + ss_vsgain: 1 # Torque controller setpoint smoother gain bias percentage [%, <= 1 ], {default = 100%} + ss_pcgain: .01 # Pitch controller setpoint smoother gain bias percentage [%, <= 1 ], {default = 0.1%} + shutdown: + limit_type: gen_speed + limit_value: 2.0 + +environment: + air_density: 1.225 + air_dyn_viscosity: 1.81e-5 + weib_shape_parameter: 2. + air_speed_sound: 340. + shear_exp: 0.11 + water_density: 1025.0 + water_dyn_viscosity: 1.3351e-3 + water_depth: 200.0 + significant_wave_height: 9.14 + significant_wave_period: 13.6 + soil_shear_modulus: 140.e+6 + soil_poisson: 0.4 + +bos: + plant_turbine_spacing: 7 + plant_row_spacing: 7 + commissioning_pct: 0.01 + decommissioning_pct: 0.15 + distance_to_substation: 50.0 + distance_to_interconnection: 8. + interconnect_voltage: 130 + +costs: + wake_loss_factor: 0.15 + fixed_charge_rate: 0.075 + bos_per_kW: 2979. + opex_per_kW: 144. + turbine_number: 120 + labor_rate: 58.8 + painting_rate: 30.0 + blade_mass_cost_coeff: 14.6 + hub_mass_cost_coeff: 3.9 + pitch_system_mass_cost_coeff: 22.1 + spinner_mass_cost_coeff: 11.1 + lss_mass_cost_coeff: 11.9 + bearing_mass_cost_coeff: 4.5 + gearbox_mass_cost_coeff: 12.9 + hss_mass_cost_coeff: 6.8 + generator_mass_cost_coeff: 12.4 + bedplate_mass_cost_coeff: 2.9 + yaw_mass_cost_coeff: 8.3 + converter_mass_cost_coeff: 18.8 + transformer_mass_cost_coeff: 18.8 + hvac_mass_cost_coeff: 124.0 + cover_mass_cost_coeff: 5.7 + elec_connec_machine_rating_cost_coeff: 41.85 + platforms_mass_cost_coeff: 17.1 + tower_mass_cost_coeff: 2.9 + controls_machine_rating_cost_coeff: 21.15 + crane_cost: 12e3 diff --git a/windio2cad/semisubmersible.yaml b/nrel5mw-spar_oc3.yaml similarity index 94% rename from windio2cad/semisubmersible.yaml rename to nrel5mw-spar_oc3.yaml index e5920d4..dda4e13 100644 --- a/windio2cad/semisubmersible.yaml +++ b/nrel5mw-spar_oc3.yaml @@ -1,6 +1,15 @@ -name: 5MW with OC4 semisubmersible +name: 5MW with OC3 semisubmersible comments: NREL 5MW Offshore Reference Wind Turbine, modified for a more realisitic manufacturable blade with constant width spar caps, trailing edge reinforcement, and leading edge foam that wraps around the full LE w/o a gap -EMG +assembly: + turbine_class: I + turbulence_class: B + drivetrain: Geared + rotor_orientation: Upwind + number_of_blades: 3 + hub_height: 90. + rotor_diameter: 126. + rated_power: 5.e+6 components: blade: outer_shape_bem: @@ -99,7 +108,7 @@ components: values: [0.00047, 0.00705, 0.00705, 0.00047, 0.] width: grid: [0.024390243902439025, 0.731707317, 1.] - values: [0.9, 0.9, 1.0] + values: [0.9, 0.9, 0.1] - name: TE_foam_PS material: FOAM thickness: @@ -172,8 +181,8 @@ components: cone_angle: 0.04363 diameter: 3.0 drag_coefficient: 0.5 - hub_material: steel #cast_iron - spinner_material: CarbonUD + hub_material: cast_iron + spinner_material: glassDB flange_t2shell_t: 4.0 flange_OD2hub_D: 0.5 flange_ID2OD: 0.8 @@ -193,20 +202,12 @@ components: distance_hub2mb: 1.912 distance_mb2mb: 0.368 overhang: 5. - lss_diameter: - grid: [0.0, 1.0] - values: [0.577, 0.577] - lss_wall_thickness: - grid: [0.0, 1.0] - values: [0.288, 0.288] + lss_diameter: [0.577, 0.577] + lss_wall_thickness: [0.288, 0.288] generator_length: 2.0 hss_length: 1.5 - hss_diameter: - grid: [0.0, 1.0] - values: [0.288, 0.288] - hss_wall_thickness: - grid: [0.0, 1.0] - values: [0.144, 0.144] + hss_diameter: [0.288, 0.288] + hss_wall_thickness: [0.144, 0.144] bedplate_flange_width: 1.0 bedplate_flange_thickness: 0.05 bedplate_web_thickness: 0.05 @@ -217,8 +218,8 @@ components: mb1Type: CARB mb2Type: SRB uptower: True - lss_material: steel - hss_material: steel + lss_material: steel_drive + hss_material: steel_drive bedplate_material: steel generator: generator_type: DFIG @@ -296,300 +297,76 @@ components: grid: *grid_tower values: [0.027 , 0.0262, 0.0254, 0.0246, 0.0238, 0.023 , 0.0222, 0.0214, 0.0206, 0.0198, 0.019] floating_platform: - name: OC4_Semi - components: - joints: - - name: main_keel - location: [0.0, 0.0, -20.0] - - - name: main_freeboard - location: [0.0, 0.0, 10.0] - transition: True - - - name: col1_keel - location: [-28.86751, 0.0, -20.0] - - - name: col1_freeboard - location: [-28.86751, 0.0, 12.0] - - - name: col2_keel - location: [14.43376, 25.0, -20.0] - - - name: col2_freeboard - location: [14.43376, 25.0, 12.0] - - - name: col3_keel - location: [14.43376, -25.0, -20.0] - - - name: col3_freeboard - location: [14.43376, -25.0, 12.0] - - members: - - name: main_column - joint1: main_keel - joint2: main_freeboard - outer_shape: - shape: circular - outer_diameter: + joints: + - name: spar_keel + location: [0.0, 0.0, -120.0] + + - name: spar_freeboard + location: [0.0, 0.0, 10.0] + transition: True + members: + - name: spar + joint1: spar_keel + joint2: spar_freeboard + outer_shape: + shape: circular + outer_diameter: + grid: [0.0, 0.8308, 0.8923, 1.0] + values: [9.4, 9.4, 6.5, 6.5] + internal_structure: + layers: + - name: spar_twall + material: steel + thickness: grid: [0.0, 1.0] - values: [6.5, 6.5] - internal_structure: - layers: - - name: main_twall - material: steel - thickness: - grid: [0.0, 1.0] - values: [0.03, 0.03] - bulkhead: - material: steel - thickness: - grid: [0.0, 1.0] - values: [0.06, 0.06] - axial_joints: - - name: main_upper_pontoon - grid: 1.0 - - - name: main_lower_pontoon - grid: 0.1 - - - name: main_cross_pontoon - grid: 0.1267 - - - name: column1 - joint1: col1_keel - joint2: col1_freeboard - outer_shape: - shape: circular - outer_diameter: - grid: [0.0, 0.1875, 0.1876, 1.0] - values: [24.0, 24.0, 12.0, 12.0] - internal_structure: - layers: - - name: col1_twall - material: steel - thickness: - grid: [0.0, 1.0] - values: [0.06, 0.06] - bulkhead: - material: steel - thickness: - grid: [0.0, 0.1875, 1.0] - values: [0.06, 0.06, 0.06] - ballast: - - variable_flag: True - grid: [0.0, 0.1875] - - variable_flag: True - grid: [0.1876, 1.0] - axial_joints: - - name: col1_upper_pontoon - grid: 0.9375 - - - name: col1_lower_pontoon - grid: 0.09375 - - - name: col1_cross_pontoon - grid: 0.9103125 - - - name: column2 - joint1: col2_keel - joint2: col2_freeboard - outer_shape: - shape: circular - outer_diameter: - grid: [0.0, 0.1875, 0.1876, 1.0] - values: [24.0, 24.0, 12.0, 12.0] - internal_structure: - layers: - - name: col2_twall - material: steel - thickness: - grid: [0.0, 1.0] - values: [0.06, 0.06] - bulkhead: - material: steel - thickness: - grid: [0.0, 0.1875, 1.0] - values: [0.06, 0.06, 0.06] - ballast: - - variable_flag: True - grid: [0.0, 0.1875] - - variable_flag: True - grid: [0.1876, 1.0] - axial_joints: - - name: col2_upper_pontoon - grid: 0.9375 + values: [0.05, 0.05] + bulkhead: + material: steel + thickness: + grid: [0.0, 0.1, 0.5, 0.8308, 1.0] + values: [0.1, 0.05, 0.05, 0.05, 0.05] + ballasts: + - variable_flag: False + material: slurry + volume: 1e3 + grid: [0.0, 0.1] + - variable_flag: True + grid: [0.1, 0.5] + + axial_joints: + - name: fairlead + grid: 0.38462 # Should be -70m - - name: col2_lower_pontoon - grid: 0.09375 - - - name: col2_cross_pontoon - grid: 0.9103125 - - - name: column3 - joint1: col3_keel - joint2: col3_freeboard - outer_shape: - shape: circular - outer_diameter: - grid: [0.0, 0.1875, 0.1876, 1.0] - values: [24.0, 24.0, 12.0, 12.0] - internal_structure: - layers: - - name: col3_twall - material: steel - thickness: - grid: [0.0, 1.0] - values: [0.06, 0.06] - bulkhead: - material: steel - thickness: - grid: [0.0, 0.1875, 1.0] - values: [0.06, 0.06, 0.06] - ballast: - - variable_flag: True - grid: [0.0, 0.1875] - - variable_flag: True - grid: [0.1876, 1.0] - axial_joints: - - name: col3_upper_pontoon - grid: 0.9375 - - - name: col3_lower_pontoon - grid: 0.09375 - - - name: col3_cross_pontoon - grid: 0.9103125 - - - name: delta_pontoon_lower12 - joint1: col1_lower_pontoon - joint2: col2_lower_pontoon - outer_shape: &pont_out - shape: circular - outer_diameter: - grid: [0.0, 1.0] - values: [1.6, 1.6] - internal_structure: &pont_int - layers: - - name: delta_low_twall - material: steel - thickness: - grid: [0.0, 1.0] - values: [0.0175, 0.0175] - - - name: delta_pontoon_lower23 - joint1: col2_lower_pontoon - joint2: col3_lower_pontoon - outer_shape: *pont_out - internal_structure: *pont_int - - - name: delta_pontoon_lower31 - joint1: col3_lower_pontoon - joint2: col1_lower_pontoon - outer_shape: *pont_out - internal_structure: *pont_int - - - name: delta_pontoon_upper12 - joint1: col1_upper_pontoon - joint2: col2_upper_pontoon - outer_shape: *pont_out - internal_structure: *pont_int - - - name: delta_pontoon_upper23 - joint1: col2_upper_pontoon - joint2: col3_upper_pontoon - outer_shape: *pont_out - internal_structure: *pont_int - - - name: delta_pontoon_upper31 - joint1: col3_upper_pontoon - joint2: col1_upper_pontoon - outer_shape: *pont_out - internal_structure: *pont_int - - - name: Y_pontoon_upper1 - joint1: main_upper_pontoon - joint2: col1_upper_pontoon - outer_shape: *pont_out - internal_structure: *pont_int - - - name: Y_pontoon_upper2 - joint1: main_upper_pontoon - joint2: col2_upper_pontoon - outer_shape: *pont_out - internal_structure: *pont_int - - - name: Y_pontoon_upper3 - joint1: main_upper_pontoon - joint2: col3_upper_pontoon - outer_shape: *pont_out - internal_structure: *pont_int - - - name: Y_pontoon_lower1 - joint1: main_lower_pontoon - joint2: col1_lower_pontoon - outer_shape: *pont_out - internal_structure: *pont_int - - - name: Y_pontoon_lower2 - joint1: main_lower_pontoon - joint2: col2_lower_pontoon - outer_shape: *pont_out - internal_structure: *pont_int - - - name: Y_pontoon_lower3 - joint1: main_lower_pontoon - joint2: col3_lower_pontoon - outer_shape: *pont_out - internal_structure: *pont_int - - - name: cross_pontoon1 - joint1: main_cross_pontoon - joint2: col1_cross_pontoon - outer_shape: *pont_out - internal_structure: *pont_int - - - name: cross_pontoon2 - joint1: main_cross_pontoon - joint2: col2_cross_pontoon - outer_shape: *pont_out - internal_structure: *pont_int - - - name: cross_pontoon3 - joint1: main_cross_pontoon - joint2: col3_cross_pontoon - outer_shape: *pont_out - internal_structure: *pont_int mooring: - name: 3chain_catenary nodes: - name: line1_anchor node_type: fixed - location: [837.6, 0.0, -200.0] + location: [853.87, 0.0, -320.0] anchor_type: drag_embedment - name: line2_anchor node_type: fixed - location: [418.8, 725.383, -200.0] + location: [-426.94, 739.47, -320.0] anchor_type: drag_embedment - name: line3_anchor node_type: fixed - location: [418.8, -725.383, -200.0] + location: [-426.94, -739.47, -320.0] anchor_type: drag_embedment - name: line1_vessel node_type: vessel - location: [-40.868, 0.0, -14.0] + joint: fairlead fairlead_type: rigid - name: line2_vessel node_type: vessel - location: [20.434, 35.393, -14.0] + joint: fairlead fairlead_type: rigid - name: line3_vessel node_type: vessel - location: [20.434, -35.393, -14.0] + joint: fairlead fairlead_type: rigid lines: @@ -597,31 +374,31 @@ components: node1: line1_anchor node2: line1_vessel line_type: main - unstretched_length: 835.35 + unstretched_length: 902.2 - name: line2 node1: line2_anchor node2: line2_vessel line_type: main - unstretched_length: 835.35 + unstretched_length: 902.2 - name: line3 node1: line3_anchor node2: line3_vessel line_type: main - unstretched_length: 835.35 + unstretched_length: 902.2 line_types: - name: main - diameter: 0.0766 - mass_density: 113.35 - stiffness: 7.536e8 + diameter: 0.09 + mass_density: 77.7066 + stiffness: 384.243e6 breaking_load: 1e8 cost: 100.0 - transverse_added_mass: 0.8 - tangential_added_mass: 0.25 - transverse_drag: 2.0 - tangential_drag: 0.4 + transverse_added_mass: 1.0 + tangential_added_mass: 0.0 + transverse_drag: 1.6 + tangential_drag: 0.1 anchor_types: - name: drag_embedment @@ -811,16 +588,57 @@ materials: area_density_dry: 1.112 component_id: 3 roll_mass: 181.4368 - - E: 2.0e+11 - name: steel - G: 7.93e+10 - rho: 7850.0 + - name: steel + description: Steel of the tower and monopile ASTM A572 Grade 50 + source: http://www.matweb.com/search/DataSheet.aspx?MatGUID=9ced5dc901c54bd1aef19403d0385d7f orth: 0 - Xy: 450.e+6 - nu: 0.265 - Xt: 1.12e+9 - Xc: 2.16e+9 + rho: 7800 + alpha: 0.0 + E: 200.e+009 + nu: 0.3 + G: 79.3e+009 + GIc: 0 #Place holder, currently not used + GIIc: 0 #Place holder, currently not used + alp0: 0 #Place holder, currently not used + Xt: 450.e+006 + Xc: 450.e+006 + S: 0 + Xy: 345.e+6 unit_cost: 0.7 + - name: steel_drive + description: Steel of the drivetrain ASTM 4140 40Cr1Mo28 + source: http://www.matweb.com/search/DataSheet.aspx?MatGUID=38108bfd64c44b4c9c6a02af78d5b6c6 + orth: 0 + rho: 7850 + alpha: 0.0 + E: 205.e+009 + nu: 0.3 + G: 80.0e+009 + GIc: 0 #Place holder, currently not used + GIIc: 0 #Place holder, currently not used + alp0: 0 #Place holder, currently not used + Xt: 814.e+006 + Xc: 814.e+006 + S: 0 + Xy: 485.e+6 + unit_cost: 0.9 + - name: cast_iron + description: TODO Steel of the drivetrain ASTM 4140 40Cr1Mo28 + source: TODO http://www.matweb.com/search/DataSheet.aspx?MatGUID=38108bfd64c44b4c9c6a02af78d5b6c6 + orth: 0 + rho: 7200 + alpha: 0.0 + E: 118.e+009 + nu: 0.3 + G: 47.6e+009 + GIc: 0 #Place holder, currently not used + GIIc: 0 #Place holder, currently not used + alp0: 0 #Place holder, currently not used + Xt: 310.e+006 + Xc: 310.e+006 + S: 0 + Xy: 265.e+6 + unit_cost: 0.5 - E: 98460000.0 name: FOAM G: 98460000.0 @@ -855,12 +673,6 @@ materials: Xc: 65.36e+006 orth: 0 unit_cost: 3.63 -assembly: - turbine_class: I - turbulence_class: B - drivetrain: Geared - rotor_orientation: Upwind - number_of_blades: 3 control: supervisory: Vin: 3.0 @@ -869,7 +681,6 @@ control: rated_power: 5.e+6 minOmega: 0.72256 maxOmega: 1.26711 - vs_minspd: 0 # Minimum rotor speed [rad/s], {default = 0 rad/s} pitch: PC_zeta: 0.7 # Pitch controller desired damping ratio [-] PC_omega: 0.5 # Pitch controller desired natural frequency [rad/s] @@ -883,6 +694,8 @@ control: VS_zeta: 0.7 # Torque controller desired damping ratio [-] VS_omega: 0.2 # Torque controller desired natural frequency [rad/s] max_torque_rate: 1500000. + VS_minspd: 0.72256 # Minimum rotor speed [rad/s], {default = 0 rad/s} + VS_maxspd: 2.00000 # Minimum rotor speed [rad/s], {default = 0 rad/s} setpoint_smooth: ss_vsgain: 1 # Torque controller setpoint smoother gain bias percentage [%, <= 1 ], {default = 100%} ss_pcgain: .01 # Pitch controller setpoint smoother gain bias percentage [%, <= 1 ], {default = 0.1%} @@ -898,7 +711,7 @@ environment: shear_exp: 0.11 water_density: 1025.0 water_dyn_viscosity: 1.3351e-3 - water_depth: 200.0 + water_depth: 320.0 significant_wave_height: 9.14 significant_wave_period: 13.6 soil_shear_modulus: 140.e+6 diff --git a/windio2cad/__main__.py b/windio2cad/__main__.py new file mode 100644 index 0000000..dd2bde4 --- /dev/null +++ b/windio2cad/__main__.py @@ -0,0 +1,602 @@ +from typing import Dict, List, Any, Optional +import argparse +import yaml +import numpy as np +from scipy.interpolate import PchipInterpolator as spline +import windio2cad.geometry_tools as geom +import solid +import subprocess +from numpy.linalg import norm +from math import sin, cos + + +class Blade: + """ + This class renders one blade for the rotor. + """ + + def __init__(self, yaml_filename: str): + """ + The constructor opens the YAML file and extracts the blade + and airfoil information into instance attributes. + + Parameters + ---------- + yaml_filename: str + Filename that contains the geometry for the rotor. + """ + geometry = yaml.load(open(yaml_filename, "r"), yaml.FullLoader) + self.outer_shape = geometry["components"]["blade"]["outer_shape_bem"] + self.airfoils = geometry["airfoils"] + + @staticmethod + def myinterp(xi, x, f) -> np.array: + myspline = spline(x, f) + return myspline(xi) + + def generate_lofted(self, n_span_min=100, n_xy=400) -> np.array: + """ + Creates the lofted shape of a blade and returns a NumPy array + of the polygons at each cross section. + + Parameters + ---------- + n_span_min: int + Number of cross sections to create across span of + blade. + + n_xy: int + The number of x, y points in the polygons at each slice of + the blade. + + Returns + ------- + np.array + An array of the polygons at each cross section of the blade. + """ + # Use yaml grid points and others that we add + r_span = np.unique( + np.r_[ + np.linspace(0.0, 1.0, n_span_min), + self.outer_shape["chord"]["grid"], + self.outer_shape["twist"]["grid"], + self.outer_shape["pitch_axis"]["grid"], + self.outer_shape["reference_axis"]["x"]["grid"], + self.outer_shape["reference_axis"]["y"]["grid"], + self.outer_shape["reference_axis"]["z"]["grid"], + ] + ) + n_span = len(r_span) + + # Read in blade spanwise geometry values and put on common grid + chord = self.myinterp( + r_span, + self.outer_shape["chord"]["grid"], + self.outer_shape["chord"]["values"], + ) + twist = self.myinterp( + r_span, + self.outer_shape["twist"]["grid"], + self.outer_shape["twist"]["values"], + ) + pitch_axis = self.myinterp( + r_span, + self.outer_shape["pitch_axis"]["grid"], + self.outer_shape["pitch_axis"]["values"], + ) + ref_axis = np.c_[ + self.myinterp( + r_span, + self.outer_shape["reference_axis"]["x"]["grid"], + self.outer_shape["reference_axis"]["x"]["values"], + ), + self.myinterp( + r_span, + self.outer_shape["reference_axis"]["y"]["grid"], + self.outer_shape["reference_axis"]["y"]["values"], + ), + self.myinterp( + r_span, + self.outer_shape["reference_axis"]["z"]["grid"], + self.outer_shape["reference_axis"]["z"]["values"], + ), + ] + + # Get airfoil names and thicknesses + af_position = self.outer_shape["airfoil_position"]["grid"] + af_used = self.outer_shape["airfoil_position"]["labels"] + n_af_span = len(af_position) + n_af = len(self.airfoils) + name = n_af * [""] + r_thick = np.zeros(n_af) + for i in range(n_af): + name[i] = self.airfoils[i]["name"] + r_thick[i] = self.airfoils[i]["relative_thickness"] + + # Create common airfoil coordinates grid + coord_xy = np.zeros((n_af, n_xy, 2)) + for i in range(n_af): + points = np.c_[ + self.airfoils[i]["coordinates"]["x"], + self.airfoils[i]["coordinates"]["y"], + ] + + # Check that airfoil points are declared from the TE suction side to TE pressure side + idx_le = np.argmin(points[:, 0]) + if np.mean(points[:idx_le, 1]) > 0.0: + points = np.flip(points, axis=0) + + # Remap points using class AirfoilShape + af = geom.AirfoilShape(points=points) + af.redistribute(n_xy, even=False, dLE=True) + af_points = af.points + + # Add trailing edge point if not defined + if [1, 0] not in af_points.tolist(): + af_points[:, 0] -= af_points[np.argmin(af_points[:, 0]), 0] + c = max(af_points[:, 0]) - min(af_points[:, 0]) + af_points[:, :] /= c + + coord_xy[i, :, :] = af_points + + # Reconstruct the blade relative thickness along span with a pchip + r_thick_used = np.zeros(n_af_span) + coord_xy_used = np.zeros((n_af_span, n_xy, 2)) + coord_xy_interp = np.zeros((n_span, n_xy, 2)) + coord_xy_dim = np.zeros((n_span, n_xy, 2)) + + for i in range(n_af_span): + for j in range(n_af): + if af_used[i] == name[j]: + r_thick_used[i] = r_thick[j] + coord_xy_used[i, :, :] = coord_xy[j, :, :] + + r_thick_interp = self.myinterp(r_span, af_position, r_thick_used) + + # Spanwise interpolation of the profile coordinates with a pchip + r_thick_unique, indices = np.unique(r_thick_used, return_index=True) + coord_xy_interp = np.flip( + self.myinterp( + np.flip(r_thick_interp), r_thick_unique, coord_xy_used[indices, :, :] + ), + axis=0, + ) + for i in range(n_span): + # Correction to move the leading edge (min x point) to (0,0) + af_le = coord_xy_interp[i, np.argmin(coord_xy_interp[i, :, 0]), :] + coord_xy_interp[i, :, 0] -= af_le[0] + coord_xy_interp[i, :, 1] -= af_le[1] + c = max(coord_xy_interp[i, :, 0]) - min(coord_xy_interp[i, :, 0]) + coord_xy_interp[i, :, :] /= c + # If the rel thickness is smaller than 0.4 apply a trailing ege smoothing step + if r_thick_interp[i] < 0.4: + coord_xy_interp[i, :, :] = geom.trailing_edge_smoothing( + coord_xy_interp[i, :, :] + ) + + # Offset by pitch axis and scale for chord + coord_xy_dim = coord_xy_interp.copy() + coord_xy_dim[:, :, 0] -= pitch_axis[:, np.newaxis] + coord_xy_dim = coord_xy_dim * chord[:, np.newaxis, np.newaxis] + + # Rotate to twist angle + coord_xy_dim_twisted = np.zeros(coord_xy_interp.shape) + for i in range(n_span): + x = coord_xy_dim[i, :, 0] + y = coord_xy_dim[i, :, 1] + coord_xy_dim_twisted[i, :, 0] = x * np.cos(twist[i]) - y * np.sin(twist[i]) + coord_xy_dim_twisted[i, :, 1] = y * np.cos(twist[i]) + x * np.sin(twist[i]) + + # Assemble lofted shape along reference axis + lofted_shape = np.zeros((n_span, n_xy, 3)) + for i in range(n_span): + for j in range(n_xy): + lofted_shape[i, j, :] = ( + np.r_[ + coord_xy_dim_twisted[i, j, 1], + coord_xy_dim_twisted[i, j, 0], + 0.0, + ] + + ref_axis[i, :] + ) + + return lofted_shape + + def blade_hull(self, downsample_z: int = 1) -> solid.OpenSCADObject: + """ + This creates an OpenSCAD hull object around cross sections of a blade, + thereby rendering the complete geometry for a single blade. + + Parameters + ---------- + downsample_z: int + Skips to every nth sample across the z axis of the blade. For + example, 10 uses only every tenth cross section. + + Returns + ------- + solid.OpenSCADObject + The OpenSCAD object that is ready to render to code. + """ + + # Get the lofted shape and the number of sections across its span + lofted_shape = self.generate_lofted() + n_span = lofted_shape.shape[0] + + # Find the distance between each cross section. Find the minimum of + # these distances and multiply by 0.1. This will be the height of each + # extrusion for each cross section. + + diff_z = [] + for k in range(n_span - 1): + diff_z.append(lofted_shape[k + 1, 0, 2] - lofted_shape[k, 0, 2]) + dz = 0.1 * min(diff_z) + + # Make the range to sample the span of the blade. If downsample_z + # is 1, that means every cross section will be plotted. If it is + # greater than 1, samples will be skipped. This is reflected in + # the range to sample the span. + + if downsample_z == 1: + n_span_range = range(n_span) + else: + n_span_range = range(0, n_span, downsample_z) + + # Create one extrusion per cross section. + extrusions = [] + for k in n_span_range: + bottom = lofted_shape[k, 0, 2] + points = tuple((row[0], row[1]) for row in lofted_shape[k, :, :]) + polygon = solid.polygon(points) + extrusion = solid.linear_extrude(dz)(polygon) + translated_extrusion = solid.translate((0.0, 0.0, bottom))(extrusion) + extrusions.append(translated_extrusion) + + # Create a hull around all the cross sections and return it. + hull_of_extrusions = solid.hull()(extrusions) + return hull_of_extrusions + + +class RNA: + """ + This class generates a rotor nacelle assembly (RNA) + """ + + def __init__(self, yaml_filename: str): + """ + This loads the YAML file and extracts the nacelle, tower, and + hub geometry information and puts those data in instance + attributes. + + Parameters + ---------- + yaml_filename: str + The absolute path to the file containing the YAML + """ + geometry = yaml.load(open(yaml_filename, "r"), yaml.FullLoader) + self.nacelle_dict = geometry["components"]["nacelle"] + self.tower_dict = geometry["components"]["tower"] + self.hub_dict = geometry["components"]["hub"] + + def rna_union( + self, blade_object: Optional[solid.OpenSCADObject] = None + ) -> solid.OpenSCADObject: + """ + This creates a union of the components of the RNA. In this method, + the hub and nacelle are created. Optionally, a single blade can + be passed as an object. If a blade is present in the arguments, then + three copies are assembled into a rotor. + + Parameters + ---------- + blade_object: Optional[solid.OpenSCADObject] + Optional. If specified, this is a single blade, three copies + of which are assembled into a rotor. + + Returns + ------- + solid.OpenSCADObject + RNA union object ready for rendering to OpenSCAD. + """ + + # Get tower height and nacelle dimensions. + tower_height = self.tower_dict["outer_shape_bem"]["reference_axis"]["z"][ + "values" + ][-1] + nacelle_length = 2.0 * self.nacelle_dict["drivetrain"]["overhang"] + nacelle_height = 2.2 * self.nacelle_dict["drivetrain"]["distance_tt_hub"] + nacelle_width = nacelle_height + nacelle_z_height = 0.5 * nacelle_height + tower_height + + # The "cube" is the nacelle + cube = solid.cube( + size=[nacelle_length, nacelle_width, nacelle_height], center=True + ) + + # The hub is a sphere + hub_center_y = 0.0 + hub_center_x = 1.5 * self.nacelle_dict["drivetrain"]["overhang"] + hub_radius = self.hub_dict["diameter"] + hub = solid.translate((hub_center_x, hub_center_y, 0.0))( + solid.sphere(hub_radius) + ) + + # If blades are present, create a rotor; otherwise just return the + # hub attached to the nacelle + + if blade_object is None: + union = solid.union()((hub, cube)) + else: + translated_blades = [ + solid.translate((0.0, 0.0, hub_radius))(blade_object) + for _ in range(3) + ] + + rotor = solid.union()([ + solid.rotate((theta, 0.0, 0.0))(blade) + for blade, theta in zip(translated_blades,[0.0, 120.0, -120.0]) + ]) + + translate_rotor = solid.translate((hub_center_x, hub_center_y, 0.0))(rotor) + union = solid.union()((hub, cube, translate_rotor)) + rna = solid.translate((0.0, 0.0, nacelle_z_height))(union) + return rna + + +class Tower: + """ + This class generates OpenSCAD code for a tower specified in a YAML file. + """ + + def __init__(self, yaml_filename: str): + """ + This reads the tower YAML file and extracts the data needed + for the geometry of the tower into instance attributes. + + The tower is assumed to extend along the z axis, and the tower + height is taken to be the height of the last element on the + outer_diameter list. + + Parameters + ---------- + yaml_filename: str + The name of the YAML file containing the geometry specification + """ + geometry = yaml.load(open(yaml_filename, "r"), yaml.FullLoader) + self.height = geometry["components"]["tower"]["outer_shape_bem"][ + "reference_axis" + ]["z"]["values"][-1] + self.grid = geometry["components"]["tower"]["outer_shape_bem"][ + "outer_diameter" + ]["grid"] + self.values = geometry["components"]["tower"]["outer_shape_bem"][ + "outer_diameter" + ]["values"] + + def tower_union(self) -> solid.OpenSCADObject: + """ + This method creates the union of conical cylinders for a tower. + + Returns + ------- + solid.OpenSCADObject + The union of all the tower sections. + """ + sections = [] + for i in range(1, len(self.grid)): + bottom = self.grid[i - 1] * self.height + section_height = (self.grid[i] - self.grid[i - 1]) * self.height + r1 = self.values[i - 1] / 2.0 + r2 = self.values[i] / 2.0 + cylinder = solid.cylinder(r1=r1, r2=r2, h=section_height) + translation = solid.translate((0.0, 0.0, bottom))(cylinder) + sections.append(translation) + section_union = solid.union()(sections) + return section_union + + +class FloatingPlatform: + """ + This class generates OpenSCAD code for an arbitrary set of floating + members and joints in an ontology file. + """ + + def __init__(self, yaml_filename: str): + """ + This takes the YAML input name and sets up some instance + variables. floating_platform_dict holds the dictionary + for the floating platform ontology portion of the YAML + file after the YAML file is ready. joints_dict holds + the cartesian coordinates of all the joints after the + YAML file is read in. + + Parameters + ---------- + yaml_filename: str + The absolute path to the ontology YAML file as a string. + """ + self.yaml_filename = yaml_filename + geometry = yaml.load(open(self.yaml_filename, "r"), yaml.FullLoader) + self.floating_platform = geometry["components"]["floating_platform"] + + def joints(self): + """ + Converts all normal and axial joints into cartesian coordinates. + + This method uses memoization. The first time it calculates all the + cartesian coordinates it caches these conversions in self.joints_dict. + Subsequent calls return this cached value. + + Returns + ------- + Dict[str, np.array] + The names of joints mapped to their cartesian coordinates + """ + joints_dict = {} + for member in self.floating_platform["joints"]: + if "cylindrical" in member and member["cylindrical"]: + r = member["location"][0] + theta = member["location"][1] + x = r * cos(theta) + y = r * sin(theta) + z = member["location"][2] + joints_dict[member["name"]] = np.array([x, y, z]) + else: + joints_dict[member["name"]] = np.array(member["location"]) + for member in self.floating_platform["members"]: + joint1 = joints_dict[member["joint1"]] + joint2 = joints_dict[member["joint2"]] + direction = joint2 - joint1 + if "axial_joints" in member: + for axial_joint in member["axial_joints"]: + grid = axial_joint["grid"] + axial_cartesian = joint1 + direction * grid + joints_dict[axial_joint["name"]] = axial_cartesian + return joints_dict + + def members_union(self) -> solid.OpenSCADObject: + """ + Creates a union of all the members on the floating platform. + + Returns + ------- + solid.OpenSCADObject + Returns and OpenSCAD object that is the union of all members. + """ + members = [] + joints_dict = self.joints() + for member in self.floating_platform["members"]: + joint1 = joints_dict[member["joint1"]] + joint2 = joints_dict[member["joint2"]] + grid = member["outer_shape"]["outer_diameter"]["grid"] + values = member["outer_shape"]["outer_diameter"]["values"] + members.append(self.member(joint1, joint2, grid, values)) + return solid.union()(members) + + def member( + self, joint1: np.array, joint2: np.array, grid: List[float], values: List[float] + ) -> solid.OpenSCADObject: + """ + Creates a member between two points. + + See more information at: + http://forum.openscad.org/Rods-between-3D-points-td13104.html + + Parameters + ---------- + joint1: np.array + Cartesian coordinates of the first joint. + + joint2: np.array + Cartesian coordinates of second joint + + grid: List[float] + Grid of axial positions on the member, as a fraction of the + length of the member. + + values: List[float] + Diameters at each position on the grid. + + Returns + ------- + solid.OpenSCADObject + Returns the transformed member ready to put into the union. + """ + direction = joint2 - joint1 + height = norm(direction) + + member_shapes = [] + for i in range(len(grid) - 1): + section_height = (height * grid[i + 1]) - (height * grid[i]) + bottom = (0.0, 0.0, height * grid[i]) + r1 = values[i] / 2.0 + r2 = values[i + 1] / 2.0 + cylinder = solid.cylinder(r1=r1, r2=r2, h=section_height) + translation = solid.translate(bottom)(cylinder) + member_shapes.append(translation) + + member_union = solid.union()(member_shapes) + + if direction[0] == 0 and direction[1] == 0: + return solid.translate((joint1[0], joint1[1], min(joint1[2], joint2[2])))( + member_union + ) + else: + w = direction / height + u0 = np.cross(w, [0, 0, 1]) + u = u0 / norm(u0) + v0 = np.cross(w, u) + v = v0 / norm(v0) + + # The mulmatrix must be a list of lists + multmatrix = ( + (u[0], v[0], w[0], joint1[0]), + (u[1], v[1], w[1], joint1[1]), + (u[2], v[2], w[2], joint1[2]), + (0, 0, 0, 1), + ) + return solid.multmatrix(m=multmatrix)(member_union) + + +if __name__ == "__main__": + + # Create a command line parser + parser = argparse.ArgumentParser( + description="Translate a yaml definition of a semisubmersible platform into an OpenSCAD source file." + ) + parser.add_argument("--input", help="Input .yaml file", required=True) + parser.add_argument( + "--output", + help="Output .stl file. If the file exists it will be overwritten.", + required=True, + ) + parser.add_argument("--openscad", help="Path to OpenSCAD executable", required=True) + parser.add_argument("--downsample", + default=1, + type=int, + help="Defaults to 1, meaning every cross section is rendered." + ) + parser.add_argument( + "--blade", + default=None, + nargs="?", + const="blade" + ) + + args = parser.parse_args() + + intermediate_openscad = "intermediate.scad" + + print(f"Input yaml: {args.input}") + print(f"Output .stl: {args.output}") + print(f"Blade downsampling: {args.downsample}") + print(f"Intermediate OpenSCAD: {intermediate_openscad}") + print(f"Path to OpenSCAD: {args.openscad}") + if args.blade == "blade": + print("Rendering blade only...") + else: + print("Rendering everything...") + print("Parsing .yaml ...") + + if args.blade == "blade": + blade = Blade(args.input) + blade_object = blade.blade_hull(downsample_z=args.downsample) + with open(intermediate_openscad, "w") as f: + f.write("$fn = 25;\n") + f.write(solid.scad_render(blade_object)) + else: + blade = Blade(args.input) + blade_object = blade.blade_hull(downsample_z=args.downsample) + fp = FloatingPlatform(args.input) + tower = Tower(args.input) + rna = RNA(args.input) + with open(intermediate_openscad, "w") as f: + f.write("$fn = 25;\n") + big_union = solid.union()( + [fp.members_union(), tower.tower_union(), rna.rna_union(blade_object)] + ) + f.write(solid.scad_render(big_union)) + + print("Creating .stl ...") + subprocess.run([args.openscad, "-o", args.output, intermediate_openscad]) + print("Done!") diff --git a/blade/distfunc.py b/windio2cad/distfunc.py similarity index 100% rename from blade/distfunc.py rename to windio2cad/distfunc.py diff --git a/windio2cad/general_semisub.py b/windio2cad/general_semisub.py deleted file mode 100644 index 1e51bdd..0000000 --- a/windio2cad/general_semisub.py +++ /dev/null @@ -1,193 +0,0 @@ -from typing import Dict, List, Any -import argparse -import yaml -import numpy as np -import solid -import subprocess -from numpy.linalg import norm - - -class FloatingPlatform: - """ - This class generates OpenSCAD code for an arbitrary set of members and - joints in an ontology YAML file. - """ - - def __init__(self, yaml_filename: str): - """ - This takes the YAML input name and sets up some instance - variables. floating_platform_dict holds the dictionary - for the floating platform ontology portion of the YAML - file after the YAML file is ready. joints_dict holds - the cartesian coordinates of all the joints after the - YAML file is read in. - - Parameters - ---------- - yaml_filename: str - The absolute path to the ontology YAML file as a string. - """ - self.yaml_filename = yaml_filename - self.floating_platform_dict = None - self.joints_dict = None - - @property - def floating_platform(self) -> Dict[str, Any]: - """ - Reads the floating platform portion of the YAML ontology and - returns it as a dictionary. - - This method uses memoization to cache the results of reading the - floating platform. For the first time the floating platform is - read, self.floating_platform_dict is None, and the file is read - and parsed as YAML. This parsed result is stored in - self.floating_platform_dict. Subsequent calls return this cached - value without reading and parsing the YAML again. - - Returns - ------- - Dict[str, Any] - The dictionary that describes the floating platform. - """ - if self.floating_platform_dict is None: - geometry = yaml.load(open(self.yaml_filename, "r"), yaml.FullLoader) - self.floating_platform_dict = geometry["components"]["floating_platform"] - return self.floating_platform_dict - - @property - def joints(self) -> Dict[str, np.array]: - """ - Converts all normal and axial joints into cartesian coordinates. - - This method uses memoization. The first time it calculates all the - cartesian coordinates it caches these conversions in self.joints_dict. - Subsequent calls return this cached value. - - Returns - ------- - Dict[str, np.array] - The names of joints mapped to their cartesian coordinates - """ - if self.joints_dict is None: - self.joints_dict = {} - for member in self.floating_platform["components"]["joints"]: - self.joints_dict[member["name"]] = np.array(member["location"]) - for member in self.floating_platform["components"]["members"]: - joint1 = self.joints_dict[member["joint1"]] - joint2 = self.joints_dict[member["joint2"]] - direction = joint2 - joint1 - if "axial_joints" in member: - for axial_joint in member["axial_joints"]: - grid = axial_joint["grid"] - axial_cartesian = joint1 + direction * grid - self.joints_dict[axial_joint["name"]] = axial_cartesian - return self.joints_dict - - def members_union(self) -> solid.OpenSCADObject: - """ - Creates a union of all the members on the floating platform. - - Returns - ------- - solid.OpenSCADObject - Returns and OpenSCAD object that is the union of all members. - """ - members = [] - for member in self.floating_platform["components"]["members"]: - joint1 = self.joints[member["joint1"]] - joint2 = self.joints[member["joint2"]] - grid = member["outer_shape"]["outer_diameter"]["grid"] - values = member["outer_shape"]["outer_diameter"]["values"] - members.append(self.member(joint1, joint2, grid, values)) - return solid.union()(members) - - def member(self, joint1: np.array, joint2: np.array, grid: List[float], values: List[float]) -> solid.OpenSCADObject: - """ - Creates a member between two points. - - See more information at: - http://forum.openscad.org/Rods-between-3D-points-td13104.html - - Parameters - ---------- - joint1: np.array - Cartesian coordinates of the first joint. - - joint2: np.array - Cartesian coordinates of second joint - - grid: List[float] - Grid of axial positions on the member, as a fraction of the - length of the member. - - values: List[float] - Diameters at each position on the grid. - - Returns - ------- - solid.OpenSCADObject - Returns the transformed member ready to put into the union. - """ - direction = joint2 - joint1 - height = norm(direction) - - member_shapes = [] - for i in range(len(grid) - 1): - section_height = (height * grid[i + 1]) - (height * grid[i]) - bottom = (0.0, 0.0, height * grid[i]) - r1 = values[i] / 2.0 - r2 = values[i + 1] / 2.0 - cylinder = solid.cylinder(r1=r1, r2=r2, h=section_height) - translation = solid.translate(bottom)(cylinder) - member_shapes.append(translation) - - member_union = solid.union()(tuple(member_shapes)) - - if direction[0] == 0 and direction[1] == 0: - return solid.translate((joint1[0], joint1[1], min(joint1[2], joint2[2])))(member_union) - else: - w = direction / height - u0 = np.cross(w, [0, 0, 1]) - u = u0 / norm(u0) - v0 = np.cross(w, u) - v = v0 / norm(v0) - - # The mulmatrix must be a list of lists - multmatrix = ( - (u[0], v[0], w[0], joint1[0]), - (u[1], v[1], w[1], joint1[1]), - (u[2], v[2], w[2], joint1[2]), - (0, 0, 0, 1) - ) - return solid.multmatrix(m=multmatrix)(member_union) - - -if __name__ == "__main__": - parser = argparse.ArgumentParser( - description="Translate a yaml definition of a semisubmersible platform into an OpenSCAD source file." - ) - parser.add_argument("--input", help="Input .yaml file", required=True) - parser.add_argument( - "--output", - help="Output .stl file. If the file exists it will be overwritten.", - required=True, - ) - parser.add_argument("--openscad", help="Path to OpenSCAD executable", required=True) - args = parser.parse_args() - - intermediate_openscad = "intermediate.scad" - - print(f"Input yaml: {args.input}") - print(f"Output .stl: {args.output}") - print(f"Intermediate OpenSCAD: {intermediate_openscad}") - print(f"Path to OpenSCAD: {args.openscad}") - print("Parsing .yaml ...") - fp = FloatingPlatform("semisubmersible.yaml") - - with open(intermediate_openscad, "w") as f: - f.write("$fn = 25;\n") - f.write(solid.scad_render(fp.members_union())) - - print("Creating .stl ...") - subprocess.run([args.openscad, "-o", args.output, intermediate_openscad]) - print("Done!") diff --git a/blade/geometry_tools.py b/windio2cad/geometry_tools.py similarity index 99% rename from blade/geometry_tools.py rename to windio2cad/geometry_tools.py index d692175..ea202c4 100644 --- a/blade/geometry_tools.py +++ b/windio2cad/geometry_tools.py @@ -2,7 +2,7 @@ from scipy.optimize import minimize from scipy.interpolate import PchipInterpolator from scipy.linalg import solve_banded -from distfunc import distfunc +from windio2cad.distfunc import distfunc def _checkIfFloat(x): try: