diff --git a/controllers/apps/operations/rebuild_instance.go b/controllers/apps/operations/rebuild_instance.go
index 1f6b5f66714..abd04a0e18f 100644
--- a/controllers/apps/operations/rebuild_instance.go
+++ b/controllers/apps/operations/rebuild_instance.go
@@ -101,6 +101,24 @@ func (r rebuildInstanceOpsHandler) Action(reqCtx intctrlutil.RequestCtx, cli cli
 			appsv1alpha1.AbnormalClusterCompPhase, appsv1alpha1.UpdatingClusterCompPhase}, compStatus.Phase) {
 			return intctrlutil.NewFatalError(fmt.Sprintf(`the phase of component "%s" can not be %s`, v.ComponentName, compStatus.Phase))
 		}
+		comp := opsRes.Cluster.Spec.GetComponentByName(v.ComponentName)
+		synthesizedComp, err := component.BuildSynthesizedComponentWrapper(reqCtx, cli, opsRes.Cluster, comp)
+		if err != nil {
+			return err
+		}
+		for _, podName := range v.InstanceNames {
+			targetPod := &corev1.Pod{}
+			if err = cli.Get(reqCtx.Ctx, client.ObjectKey{Name: podName, Namespace: opsRes.Cluster.Namespace}, targetPod); err != nil {
+				return err
+			}
+			isAvailable, err := r.instanceIsAvailable(synthesizedComp, targetPod)
+			if err != nil {
+				return err
+			}
+			if isAvailable {
+				return intctrlutil.NewFatalError(fmt.Sprintf(`instance "%s" is availabled, can not rebuild it`, podName))
+			}
+		}
 	}
 	return nil
 }
diff --git a/controllers/apps/operations/rebuild_instance_test.go b/controllers/apps/operations/rebuild_instance_test.go
index 4acd0fbd7a5..1a4552ea24f 100644
--- a/controllers/apps/operations/rebuild_instance_test.go
+++ b/controllers/apps/operations/rebuild_instance_test.go
@@ -164,7 +164,17 @@ var _ = Describe("OpsUtil functions", func() {
 				opsRes.Cluster.Status.Components[consensusComp] = compStatus
 			})).Should(Succeed())
 
-			By("expect for opsRequest phase is Running")
+			By("expect for opsRequest phase is Failed due to the pod is Available")
+			_, _ = GetOpsManager().Do(reqCtx, k8sClient, opsRes)
+			Expect(opsRes.OpsRequest.Status.Phase).Should(Equal(appsv1alpha1.OpsFailedPhase))
+
+			By("fake pod is unavailable")
+			opsRes.OpsRequest.Status.Phase = appsv1alpha1.OpsCreatingPhase
+			for _, podName := range opsRes.OpsRequest.Spec.RebuildFrom[0].InstanceNames {
+				Expect(testapps.GetAndChangeObjStatus(&testCtx, client.ObjectKey{Name: podName, Namespace: opsRes.OpsRequest.Namespace}, func(pod *corev1.Pod) {
+					pod.Status.Conditions = nil
+				})()).Should(Succeed())
+			}
 			_, _ = GetOpsManager().Do(reqCtx, k8sClient, opsRes)
 			Expect(opsRes.OpsRequest.Status.Phase).Should(Equal(appsv1alpha1.OpsCreatingPhase))
 		})