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switch_tower.py
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import math
from gcode import GCode, E, S, W, N, NE, NW, SE, SW, TYPE_CARTESIAN, TYPE_DELTA
import utils
gcode = GCode()
# hw configs
PEEK = "PEEK-PRO-12"
PTFE = "PTFE-PRO-12"
PTFE4 = "PTFE-PRO-24"
PEEK4 = "PEEK-PRO-24"
E3DV6 = "PTFE-EV6"
HW_CONFIGS = [PTFE, E3DV6, PEEK, PTFE4, PEEK4]
AUTO = "Automatic"
LEFT = "Left"
RIGHT = "Right"
TOP = "Top"
BOTTOM = "Bottom"
TOWER_POSITIONS = [AUTO, LEFT, RIGHT, TOP, BOTTOM]
LINES = [0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15]
LINE_COUNT_DEFAULT = 6
class SwitchTower:
def __init__(self, logger, hw_config, tower_position, max_slots, z_offset, purge_lines=LINE_COUNT_DEFAULT):
"""
Filament switch tower functionality
:param logger: Logger object
:param config: system configuration (PEEK, PTFE, E3Dv6)
:param max_slots: maximum number of tower slots
:param z_offset: z offset
:param purge_lines: amount of post purge lines
"""
self.log = logger
self.hw_config = hw_config
self.max_slots = max_slots
self.z_offset = z_offset
self.slot = 0
self.slots = {}
for i in range(self.max_slots):
self.slots[i] = {}
self.slots[i]['last_z'] = self.z_offset
self.slots[i]['flipflop_purge'] = False
self.slots[i]['flipflop_infill'] = False
self.width = 50
self.pre_purge_height = 4.9
# post purge line config
self.purge_line_length = self.width + 0.6
self.purge_lines = purge_lines
if self.hw_config == E3DV6:
self.purge_lines -= 1
self.pre_purge_height = 6.3
self.height = self.pre_purge_height + self.purge_lines * 1.5
self.tower_position = tower_position
self.wall_width = self.width + 2.4
self.wall_height = self.height + 1.0
self.raft_width = self.width + 4.0
self.raft_height = (self.wall_height) * self.max_slots + 2.0
self.raft_layer_height = 0.2
self.angle = 0
# is prepurge position positive or negative
self.prepurge_sign = 1
self.start_pos_x = None
self.start_pos_y = None
self.raft_pos_x = None
self.raft_pos_y = None
# offset from model
self.tower_offset = 5.0
# total values in terms of space taken
self.total_height = self.raft_height + self.tower_offset
self.total_width = self.raft_width + 3
self.extra_width = self.total_width - self.width
# build volume mid points, populated in find tower-fuction
self.x_mid = None
self.y_mid = None
# amount of room for difference between tower height and model height
self.z_slack_max = 1.2
self.temperatures = {}
self.E = E
self.S = S
self.W = W
self.N = N
self.NE = NE
self.NW = NW
self.SW = SW
self.SE = SE
def rotate_tower(self, direction):
"""
Rotates coordinate system by given angle
:param direction: angle (counter clockwise from East)
:return:
"""
self.E += direction
self.S += direction
self.W += direction
self.N += direction
self.NE += direction
self.NW += direction
self.SE += direction
self.SW += direction
def _cartesian_position(self, x_max, x_min, y_max, y_min, stroke_x,
stroke_y, origin_offset_x, origin_offset_y):
"""
Find position for purge tower using cartesian limits
:param x_max: print objects x max
:param x_min: print objects x min
:param y_max: print objects y max
:param y_min: print objects y min
:param stroke_x: bed width
:param stroke_y: bed height
:param origin_offset_x: origin x offset
:param origin_offset_y: origin y offset
:return:
"""
# expect origin offset to be positive always
bed_x_max = stroke_x - origin_offset_x
bed_y_max = stroke_y - origin_offset_y
bed_x_min = -origin_offset_x
bed_y_min = -origin_offset_y
# find a place that can accommodate the tower height
if self.tower_position == AUTO:
positions = [TOP, RIGHT, BOTTOM, LEFT]
else:
positions = [self.tower_position]
for position in positions:
# generate tower start positions and adjust tower position if it is out of the bed
if position == LEFT:
self.start_pos_x = x_min - self.tower_offset
self.start_pos_y = self.y_mid - self.width / 2
if self.start_pos_y < bed_y_min + 4:
self.start_pos_y = bed_y_min + 4
elif self.start_pos_y > bed_y_max - self.total_width:
self.start_pos_y = bed_y_max - self.total_width
if self.start_pos_x > bed_x_min + self.total_height:
self.rotate_tower(90)
return position
elif position == RIGHT:
self.start_pos_x = x_max + self.tower_offset
self.start_pos_y = self.y_mid + self.width / 2
if self.start_pos_y < bed_y_min + self.total_width:
self.start_pos_y = bed_y_min + self.total_width
elif self.start_pos_y > bed_y_max - 4:
self.start_pos_y = bed_y_max - 4
if self.start_pos_x < bed_x_max - self.total_height:
self.rotate_tower(270)
return position
elif position == TOP:
self.start_pos_x = self.x_mid - self.width / 2
self.start_pos_y = y_max + self.tower_offset
if self.start_pos_x < bed_x_min + 4:
self.start_pos_x = bed_x_min + 4
elif self.start_pos_x > bed_x_max - self.total_width:
self.start_pos_x = bed_x_max - self.total_width
if self.start_pos_y < bed_x_max - self.total_height:
self.rotate_tower(0)
return position
elif position == BOTTOM:
self.start_pos_x = self.x_mid + self.width / 2
self.start_pos_y = y_min - self.tower_offset
if self.start_pos_x < bed_x_min + self.total_width:
self.start_pos_x = bed_x_min + self.total_width
elif self.start_pos_x > bed_x_max - 4:
self.start_pos_x = bed_x_max - 4
if self.start_pos_y > bed_y_min + self.total_height:
self.rotate_tower(180)
return position
if self.tower_position == AUTO:
raise ValueError("Not enough space for the tower inside the bed!")
raise ValueError("Not enough room for tower using selected position %s" % self.tower_position)
def _delta_position(self, x_max, x_min, y_max, y_min, stroke_x,
stroke_y, origin_offset_x, origin_offset_y):
"""
Find position for purge tower using delta limits
:param x_max: print objects x max
:param x_min: print objects x min
:param y_max: print objects y max
:param y_min: print objects y min
:param stroke_x: bed width
:param stroke_y: bed height
:param origin_offset_x: origin x offset
:param origin_offset_y: origin y offset
:return:
"""
# assume that bed is round and origin is at the center
bed_r = stroke_x/2
def check_coordinate(x, y):
angle = math.atan(y / x)
length = y / math.sin(angle)
return abs(length) < bed_r
# find a place that can accommodate the tower height
if self.tower_position == AUTO:
positions = [TOP, RIGHT, BOTTOM, LEFT]
else:
positions = [self.tower_position]
for position in positions:
# generate tower start positions and adjust tower position if it is out of the bed
if position == TOP:
# top
y = y_max + self.total_height
x1 = self.x_mid - self.total_width/2
x2 = self.x_mid + self.total_width/2
if check_coordinate(x1, y) and check_coordinate(x2, y):
self.start_pos_y = y_max + self.tower_offset
self.start_pos_x = x1 + self.extra_width/2
return position
# x3 = -self.total_width/2
# x4 = self.total_width/2
# if check_coordinate(x3, y) and check_coordinate(x4, y):
# self.start_pos_y = y_max + self.tower_offset
# self.start_pos_x = x3 + self.extra_width/2
# return position
elif position == RIGHT:
x = x_max + self.total_height
y1 = self.y_mid + self.total_width/2
y2 = self.y_mid - self.total_width/2
if check_coordinate(x, y1) and check_coordinate(x, y2):
self.start_pos_y = y1 - self.extra_width/2
self.start_pos_x = x_max + self.tower_offset
self.rotate_tower(270)
return position
# y3 = self.total_width/2
# y4 = -self.total_width/2
# if check_coordinate(x, y3) and check_coordinate(x, y4):
# self.start_pos_y = y3 - self.extra_width/2
# self.start_pos_x = x_max + self.tower_offset
# self.rotate_tower(270)
# return position
elif position == BOTTOM:
y = y_min - self.total_height
x1 = self.x_mid - self.total_width / 2
x2 = self.x_mid + self.total_width / 2
if check_coordinate(x1, y) and check_coordinate(x2, y):
self.start_pos_y = y_min - self.tower_offset
self.start_pos_x = x2 - self.extra_width/2
self.rotate_tower(180)
return position
# x3 = -self.total_width / 2
# x4 = self.total_width / 2
# if check_coordinate(x3, y) and check_coordinate(x4, y):
# self.start_pos_y = y_min - self.tower_offset
# self.start_pos_x = x4 - self.extra_width/2
# self.rotate_tower(180)
# return position
elif position == LEFT:
x = x_min - self.total_height
y1 = self.y_mid - self.total_width / 2
y2 = self.y_mid = self.total_width / 2
if check_coordinate(x, y1) and check_coordinate(x, y2):
self.start_pos_y = y1 + self.extra_width/2
self.start_pos_x = x_min - self.tower_offset
self.rotate_tower(90)
return position
# y3 = -self.total_width / 2
# y4 = self.total_width / 2
# if check_coordinate(x, y3) and check_coordinate(x, y4):
# self.start_pos_y = y3 + self.extra_width/2
# self.start_pos_x = x_min - self.tower_offset
# self.rotate_tower(90)
# return position
if self.tower_position == AUTO:
raise ValueError("Not enough space for the tower inside the bed!")
raise ValueError("Not enough room for tower using selected position %s" % self.tower_position)
def find_tower_position(self, x_max, x_min, y_max, y_min, machine_type, stroke_x,
stroke_y, origin_offset_x, origin_offset_y):
"""
Find position for purge tower
:param x_max: print objects x max
:param x_min: print objects x min
:param y_max: print objects y max
:param y_min: print objects y min
:param machine_type: printer type; 0 = cartesian, 1 = delta
:param stroke_x: bed width
:param stroke_y: bed height
:param origin_offset_x: origin x offset
:param origin_offset_y: origin y offset
:return:
"""
self.x_mid = (x_max + x_min) / 2
self.y_mid = (y_max + y_min) / 2
#print("maxes", x_max, y_max)
#print("mids", self.x_mid, self.y_mid)
if machine_type == TYPE_CARTESIAN:
position = self._cartesian_position(x_max, x_min, y_max, y_min, stroke_x,
stroke_y, origin_offset_x, origin_offset_y)
else:
position = self._delta_position(x_max, x_min, y_max, y_min, stroke_x,
stroke_y, origin_offset_x, origin_offset_y)
self.log.info("Tower start coordinate: X%.3f, Y%.3f, position %s" %(self.start_pos_x, self.start_pos_y, position))
# get raft position
x, y = gcode.get_coordinates_by_offsets(self.E, self.start_pos_x, self.start_pos_y, -2, -1.2)
self.raft_pos_x = x
self.raft_pos_y = y
def generate_purge_speeds(self, min_speed):
"""
Initialize a list for purge speeds
:param min_speed: minimum speed for last lines
:return: list of print speeds
"""
speed = min_speed
min_speed_lines = 0
purge_speeds = []
for i in range(self.purge_lines):
if i >= min_speed_lines:
speed = 2400
purge_speeds.insert(0, speed)
return purge_speeds
def get_pre_switch_gcode(self, extruder, flip, new_temp, tool):
# TODO: read from file
feed_rate = 4.5 / 50
if self.hw_config == PEEK:
if flip:
y_1 = 0.6
y_2 = 1.4
y_3 = 0.6
y_4 = 1.4
else:
y_1 = 1.4
y_2 = 0.6
y_3 = 1.4
y_4 = 0.6
yield gcode.gen_direction_move(self.E, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_1, 3000), b" Y shift"
yield gcode.gen_direction_move(self.W, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_2, 3000), b" Y shift"
yield gcode.gen_direction_move(self.E, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_3, 3000), b" Y shift"
yield gcode.gen_direction_move(self.W, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_4, 3000), b" Y shift"
yield gcode.gen_extruder_move(-20, 1500), b" rapid retract"
if new_temp:
yield (gcode.gen_temperature_nowait_tool(new_temp, tool), b" change nozzle temp")
yield gcode.gen_extruder_move(-15, 1500), b" 25mm/s reshaping"
yield b"G4 P2000", b" 2s cooling period"
yield gcode.gen_extruder_move(-95, 1500), b" 25mm/s long retract"
elif self.hw_config == PEEK4:
if flip:
y_1 = 0.6
y_2 = 1.4
y_3 = 0.6
y_4 = 1.4
else:
y_1 = 1.4
y_2 = 0.6
y_3 = 1.4
y_4 = 0.6
yield gcode.gen_direction_move(self.E, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_1, 3000), b" Y shift"
yield gcode.gen_direction_move(self.W, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_2, 3000), b" Y shift"
yield gcode.gen_direction_move(self.E, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_3, 3000), b" Y shift"
yield gcode.gen_direction_move(self.W, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_4, 3000), b" Y shift"
yield gcode.gen_extruder_move(-20, 1500), b" rapid retract"
if new_temp:
yield (gcode.gen_temperature_nowait_tool(new_temp, tool), b" change nozzle temp")
yield gcode.gen_extruder_move(-15, 1500), b" 25mm/s reshaping"
yield b"G4 P2000", b" 2s cooling period"
yield gcode.gen_extruder_move(-110, 1500), b" 25mm/s long retract"
elif self.hw_config == PTFE:
if flip:
y_1 = 0.6
y_2 = 1.4
y_3 = 0.6
y_4 = 1.4
else:
y_1 = 1.4
y_2 = 0.6
y_3 = 1.4
y_4 = 0.6
yield gcode.gen_direction_move(self.E, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_1, 3000), b" Y shift"
yield gcode.gen_direction_move(self.W, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_2, 3000), b" Y shift"
yield gcode.gen_direction_move(self.E, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_3, 3000), b" Y shift"
yield gcode.gen_direction_move(self.W, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_4, 3000), b" Y shift"
yield gcode.gen_extruder_move(-20, 3000), b" rapid retract"
if new_temp:
yield (gcode.gen_temperature_nowait_tool(new_temp, tool), b" change nozzle temp")
yield b"G4 P2500", b" 2.5s cooling period"
yield gcode.gen_extruder_move(-140, 3000), b" 50mm/s long retract"
elif self.hw_config == PTFE4:
if flip:
y_1 = 0.6
y_2 = 1.4
y_3 = 0.6
y_4 = 1.4
else:
y_1 = 1.4
y_2 = 0.6
y_3 = 1.4
y_4 = 0.6
yield gcode.gen_direction_move(self.E, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_1, 3000), b" Y shift"
yield gcode.gen_direction_move(self.W, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_2, 3000), b" Y shift"
yield gcode.gen_direction_move(self.E, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_3, 3000), b" Y shift"
yield gcode.gen_direction_move(self.W, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_4, 3000), b" Y shift"
yield gcode.gen_extruder_move(-20, 3000), b" rapid retract"
if new_temp:
yield (gcode.gen_temperature_nowait_tool(new_temp, tool), b" change nozzle temp")
yield b"G4 P2500", b" 2.5s cooling period"
yield gcode.gen_extruder_move(-155, 3000), b" 50mm/s long retract"
elif self.hw_config == E3DV6:
if flip:
y_1 = 0.8
y_2 = 1.4
y_3 = 0.6
y_4 = 1.4
y_5 = 1
else:
y_1 = 1.4
y_2 = 0.6
y_3 = 1.4
y_4 = 0.6
y_5 = 1.4
yield gcode.gen_direction_move(self.E, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_1, 3000), b" Y shift"
yield gcode.gen_direction_move(self.W, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_2, 3000), b" Y shift"
yield gcode.gen_direction_move(self.E, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_3, 3000), b" Y shift"
yield gcode.gen_direction_move(self.W, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_4, 3000), b" Y shift"
yield gcode.gen_direction_move(self.E, self.width, 6000, extruder, feed_rate=feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, y_5, 3000), b" Y shift"
yield gcode.gen_extruder_move(-20, 3000), b" rapid retract"
if new_temp:
yield (gcode.gen_temperature_nowait_tool(new_temp, tool), b" change nozzle temp")
yield b"G4 P2500", b" 2.5s cooling period"
yield gcode.gen_extruder_move(-140, 3000), b" 50mm/s long retract"
def get_post_switch_gcode(self, extruder):
# TODO: read from file
feed_rate = 5 / 50
if self.hw_config == PEEK:
yield b"G1 E10 F1500", b" 25mm/s feed"
yield b"G1 E90 F3000", b" 50mm/s feed"
yield b"G1 E20 F1500", b" 25mm/s feed"
yield gcode.gen_direction_move(self.E, self.width, 900, extruder, feed_rate=feed_rate), b" prime trail"
self.prepurge_sign = 1
elif self.hw_config == PEEK4:
yield b"G1 E10 F1500", b" 25mm/s feed"
yield b"G1 E105 F3000", b" 50mm/s feed"
yield b"G1 E20 F1500", b" 25mm/s feed"
yield gcode.gen_direction_move(self.E, self.width, 900, extruder, feed_rate=feed_rate), b" prime trail"
self.prepurge_sign = 1
elif self.hw_config == PTFE:
yield b"G1 E10 F1500", b" 25mm/s feed"
yield b"G1 E90 F3000", b" 50mm/s feed"
yield b"G1 E49 F1500", b" 25mm/s feed"
yield gcode.gen_direction_move(self.E, self.width, 900, extruder, feed_rate=feed_rate), b" prime trail"
self.prepurge_sign = 1
elif self.hw_config == PTFE4:
yield b"G1 E10 F1500", b" 25mm/s feed"
yield b"G1 E105 F3000", b" 50mm/s feed"
yield b"G1 E49 F1500", b" 25mm/s feed"
yield gcode.gen_direction_move(self.E, self.width, 900, extruder, feed_rate=feed_rate), b" prime trail"
self.prepurge_sign = 1
elif self.hw_config == E3DV6:
yield b"G1 E10 F1500", b" 25mm/s feed"
yield b"G1 E90 F3000", b" 50mm/s feed"
yield b"G1 E49 F1500", b" 25mm/s feed"
yield gcode.gen_direction_move(self.W, self.width, 900, extruder, feed_rate=feed_rate), b" prime trail"
self.prepurge_sign = -1
def get_raft_lines(self, first_layer, extruder, retract, xy_speed, z_speed):
"""
G-code lines for the raft
:param first layer: first layer
:param extruder: first extruder object
:param retract: to retract or not
:return: list of cmd, comment tuples
"""
yield None, b" TOWER RAFT START"
self.raft_layer_height = first_layer.height
feed_multi = (self.raft_layer_height / 0.2)
if extruder.z_hop:
z_hop = self.raft_layer_height + extruder.z_hop + self.z_offset
yield ("G1 Z%.3f F%s" % (z_hop, z_speed)).encode(), b" z-hop"
x, y = gcode.get_coordinates_by_offsets(self.E, self.raft_pos_x, self.raft_pos_y, -0.4, -0.4)
yield gcode.gen_head_move(x, y, xy_speed), b" move to raft zone"
yield ("G1 Z%.1f F%d" % (self.raft_layer_height + self.z_offset, z_speed)).encode(), b" move z close"
yield b"G91", b" relative positioning"
feed_rate = extruder.get_feed_rate(multiplier=feed_multi)
# box
width = self.raft_width + 0.8
height = self.raft_height + 0.8
speed = 2000
yield gcode.gen_direction_move(self.E, width, speed, extruder, feed_rate), b" raft wall"
yield gcode.gen_direction_move(self.N, height, speed, extruder, feed_rate), b" raft wall"
yield gcode.gen_direction_move(self.W, width, speed, extruder, feed_rate), b" raft wall"
width -= 0.4
height -= 0.4
yield gcode.gen_direction_move(self.S, height, speed, extruder, feed_rate), b" raft wall"
yield gcode.gen_direction_move(self.E, width, speed, extruder, feed_rate), b" raft wall"
height -= 0.4
yield gcode.gen_direction_move(self.N, height, speed, extruder, feed_rate), b" raft wall"
width -= 0.4
height -= 0.4
yield gcode.gen_direction_move(self.W, width, speed, extruder, feed_rate), b" raft wall"
yield gcode.gen_direction_move(self.S, height, speed, extruder, feed_rate), b" raft wall"
yield gcode.gen_direction_move(self.SE, 0.6, xy_speed), None
feed_rate = extruder.get_feed_rate(multiplier=1.3 * feed_multi)
speed = 1000
for _ in range(int(self.raft_width/2)):
yield gcode.gen_direction_move(self.N, self.raft_height, speed, extruder, feed_rate), b" raft1"
yield gcode.gen_direction_move(self.E, 1, speed), b" raft2"
yield gcode.gen_direction_move(self.S, self.raft_height, speed, extruder, feed_rate), b" raft3"
yield gcode.gen_direction_move(self.E, 1, speed), b" raft4"
if retract:
yield extruder.get_retract_gcode()
yield b"G90", b" absolute positioning"
yield b"M83", b" relative E"
yield b"G92 E0", b" reset extruder position"
yield None, b" TOWER RAFT END"
# update slot z values
for i in range(self.max_slots):
self.slots[i]['last_z'] = self.z_offset + self.raft_layer_height
def _get_z_hop(self, layer, z_speed, extruder):
"""
Get g-code for z-hop
:param layer: current layer
:param z_speed: z-axis speed
:param extruder: current extruder
:return: G-code for z-hop or None
"""
max_z = 0
for s in self.slots:
if self.slots[s]['last_z'] > max_z:
max_z = self.slots[s]['last_z']
if layer.z > max_z:
new_z_hop = layer.z
else:
new_z_hop = max_z
if extruder.z_hop:
new_z_hop += extruder.z_hop
return ("G1 Z%.3f F%.1f" % (new_z_hop, z_speed)).encode(), b" z-hop"
def _get_retraction(self, e_pos, extruder):
"""
Get g-code for retraction. Calculate needed retraction length from current e position
:param e_pos: extruder position
:param extruder: extruder object
:return: retraction g-code
"""
retraction = extruder.retract + e_pos
self.log.debug("Retraction to add: %s. E position: %s" %(retraction, e_pos))
if not utils.is_float_zero(retraction, 3):
if retraction > extruder.retract:
retraction = extruder.retract
return ("G1 E%.4f F%.1f" % (-retraction, extruder.retract_speed)).encode(), b" tower retract"
def _get_wall_position_gcode(self, layer, flipflop, xy_speed):
"""
Retun g-code line for positioning head for wall print
:param layer: current layer
:param flipflop: flip or flop
:param xy_speed: xy travel speed
:return: g-code line
"""
y_pos = (self.wall_height + 0.4) * self.slot
if not flipflop:
x, y = gcode.get_coordinates_by_offsets(self.E, self.start_pos_x, self.start_pos_y, -1.2, self.wall_height - 0.5 + y_pos)
else:
x, y = gcode.get_coordinates_by_offsets(self.E, self.start_pos_x, self.start_pos_y, -1.2, -0.5 + y_pos)
#print(self.start_pos_x, self.start_pos_y, x, y)
return gcode.gen_head_move(x, y, xy_speed), b" move to purge zone"
def _get_wall_gcode(self, flipflop, extruder, wall_speed, feed_rate):
"""
Return g-code for printing the purge tower walls
:param flipflop: flip or flop
:param extruder: extruder object
:return: list of g-code lines
"""
last_y = self.wall_height - 0.3
if flipflop:
yield gcode.gen_direction_move(self.E, self.wall_width, wall_speed, extruder, feed_rate=feed_rate), b" wall"
yield gcode.gen_direction_move(self.N, self.wall_height, wall_speed, extruder, feed_rate=feed_rate), b" wall"
yield gcode.gen_direction_move(self.W, self.wall_width, wall_speed, extruder, feed_rate=feed_rate), b" wall"
yield gcode.gen_direction_move(self.S, last_y, wall_speed, extruder, feed_rate=feed_rate, last_line=True), b" wall"
else:
yield gcode.gen_direction_move(self.E, self.wall_width, wall_speed, extruder, feed_rate=feed_rate), b" wall"
yield gcode.gen_direction_move(self.S, self.wall_height, wall_speed, extruder, feed_rate=feed_rate), b" wall"
yield gcode.gen_direction_move(self.W, self.wall_width, wall_speed, extruder, feed_rate=feed_rate), b" wall"
yield gcode.gen_direction_move(self.N, last_y, wall_speed, extruder, feed_rate=feed_rate, last_line=True), b" wall"
def get_slot(self, layer):
"""
Get next viable slot, based on lowest z
:param layer: current layer
:return: none
"""
slot = 0
min_z = 1000000000000
for s in range(layer.tower_slots):
if self.slots[s]['last_z'] < min_z:
slot = s
min_z = self.slots[s]['last_z']
self.slot = slot
def get_tower_lines(self, layer, e_pos, old_e, new_e, z_hop, z_speed, xy_speed):
"""
G-code for switch tower
:param layer: current layer
:param e_pos: extruder position
:param old_e: old extruder
:param new_e: new extruder
:param z_hop: z_hop position
:param z_speed: z axis speed
:return: list of cmd, comment tuples
"""
self.log.debug("Adding purge tower")
yield None, b" TOWER START"
self.get_slot(layer)
# minimum speed
min_speed, feed_rate = layer.get_outer_perimeter_rates()
# handle retraction
retraction = self._get_retraction(e_pos, old_e)
if retraction:
yield retraction
# handle z-hop
hop = self._get_z_hop(layer, z_speed, old_e)
if hop:
yield hop
y_pos = (self.wall_height + 0.4) * self.slot
if self.slots[self.slot]['flipflop_purge']:
x, y = gcode.get_coordinates_by_offsets(self.E, self.start_pos_x, self.start_pos_y, -0.6, 0.2 + y_pos)
else:
x, y = gcode.get_coordinates_by_offsets(self.E, self.start_pos_x, self.start_pos_y, 0.6, 0 + y_pos)
yield gcode.gen_head_move(x, y, xy_speed), b" move to purge zone"
tower_z = 0.2 + self.slots[self.slot]['last_z']
self.slots[self.slot]['last_z'] = tower_z
yield ("G1 Z%.3f F%.1f" % (tower_z, z_speed)).encode(), b" move z close"
yield b"G91", b" relative positioning"
yield old_e.get_prime_gcode(change=-0.1)
new_temp = new_e.get_temperature(layer.num)
old_temp = self.temperatures.get(old_e.tool, old_e.get_temperature(layer.num))
self.temperatures[new_e.tool] = new_temp
if new_temp == old_temp:
new_temp = None
# pre-switch purge
for line in self.get_pre_switch_gcode(old_e, self.slots[self.slot]['flipflop_purge'], new_temp, new_e.temperature_nr):
yield line
yield ("T%s" % new_e.tool).encode(), b" change tool"
# feed new filament
for line in self.get_post_switch_gcode(new_e):
yield line
if new_temp and abs(new_temp - old_temp) > 15:
yield (gcode.gen_temperature_wait_tool(new_temp, new_e.temperature_nr), b" change nozzle temp, wait")
# last hurrah
yield b"G1 E5 F1500", b" 25mm/s feed"
# post-switch purge
purge_feed_rate = new_e.get_feed_rate(multiplier=1.2)
# switch direction depending of prepurge orientation
purge_length = self.purge_line_length
if self.prepurge_sign == 1:
dir_1 = self.W
dir_2 = self.E
else:
dir_1 = self.E
dir_2 = self.W
for speed in self.generate_purge_speeds(min_speed):
if self.slots[self.slot]['flipflop_purge']:
yield gcode.gen_direction_move(self.N, 0.6, 3000), b" Y shift"
yield gcode.gen_direction_move(dir_1, purge_length, speed, new_e, feed_rate=purge_feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, 0.9, 3000), b" Y shift"
yield gcode.gen_direction_move(dir_2, purge_length, speed, new_e, feed_rate=purge_feed_rate), b" purge trail"
else:
yield gcode.gen_direction_move(self.N, 0.9, 3000), b" Y shift"
yield gcode.gen_direction_move(dir_1, purge_length, speed, new_e, feed_rate=purge_feed_rate), b" purge trail"
yield gcode.gen_direction_move(self.N, 0.6, 3000), b" Y shift"
yield gcode.gen_direction_move(dir_2, purge_length, speed, new_e, feed_rate=purge_feed_rate), b" purge trail"
if self.slots[self.slot]['flipflop_purge']:
yield gcode.gen_direction_move(self.N, 0.6, 3000), b" Y shift"
else:
yield gcode.gen_direction_move(self.N, 0.9, 3000), b" Y shift"
yield gcode.gen_direction_move(dir_1, purge_length, 2400, new_e, feed_rate=feed_rate), b" purge trail"
if self.hw_config == E3DV6:
# one more purge line for E3Dv6
if self.slots[self.slot]['flipflop_purge']:
yield gcode.gen_direction_move(self.N, 0.9, 3000), b" Y shift"
else:
yield gcode.gen_direction_move(self.N, 0.6, 3000), b" Y shift"
yield gcode.gen_direction_move(dir_2, purge_length, min_speed, new_e, feed_rate=feed_rate), b" purge trail"
# move to purge zone upper left corner
yield b"G90", b" absolute positioning"
yield self._get_wall_position_gcode(layer, False, xy_speed)
yield b"G91", b" relative positioning"
# wall gcode
for line in self._get_wall_gcode(False, new_e, min_speed, feed_rate):
yield line
yield new_e.get_retract_gcode()
if new_e.wipe:
yield gcode.gen_direction_move(self.S, new_e.wipe, 3000), b" wipe"
yield b"G90", b" absolute positioning"
yield b"M83", b" relative E"
yield b"G92 E0", b" reset extruder position"
hop = self._get_z_hop(layer, z_speed, old_e)
if hop:
yield hop
yield None, b" TOWER END"
# flip the flop
self.slots[self.slot]['flipflop_purge'] = not self.slots[self.slot]['flipflop_purge']
def get_infill_lines(self, layer, e_pos, extruder, z_hop, z_speed, xy_speed):
"""
G-code for switch tower infill
:param layer: current layer
:param e_pos: extruder position
:param extruder: active extruder
:param z_hop: z_hop position
:param z_speed: z axis speed
:return: list of cmd, comment tuples
"""
self.get_slot(layer)
# no need to add infll if tower is already higher than layer
if layer.z <= self.slots[self.slot]['last_z']:
return []
self.log.debug("Adding purge tower infill")
yield None, b" TOWER INFILL START"
# minimum speed
min_speed, feed_rate = layer.get_outer_perimeter_rates()
# handle retraction
retraction = self._get_retraction(e_pos, extruder)
if retraction:
yield retraction
# handle z-hop
hop = self._get_z_hop(layer, z_speed, extruder)
if hop:
yield hop
tower_z = 0.2 + self.slots[self.slot]['last_z']
self.slots[self.slot]['last_z'] = tower_z
yield self._get_wall_position_gcode(layer, self.slots[self.slot]['flipflop_infill'], xy_speed)
yield ("G1 Z%.3f F%.1f" % (tower_z, z_speed)).encode(), b" move z close"
yield b"G91", b" relative positioning"
yield extruder.get_prime_gcode()
# infill
infill_x = self.wall_width/6
infill_y = self.wall_height-0.3
infill_angle = math.degrees(math.atan(infill_y/infill_x))
infill_path_length = gcode.calculate_path_length((0,0), (infill_x, infill_y))
# wall gcode
for line in self._get_wall_gcode(self.slots[self.slot]['flipflop_infill'], extruder, 2400, feed_rate):
yield line
flip = self.slots[self.slot]['flipflop_infill']
step = (2400-min_speed)/4
speeds = [2400 - i * step for i in range(4)]
speeds.extend([min_speed, min_speed])
direction = infill_angle
round = len(speeds)
for speed in speeds:
round -= 1
if flip:
direction = self.E + infill_angle
else:
direction = self.E + 360-infill_angle
yield gcode.gen_direction_move(direction, infill_path_length, speed, extruder, feed_rate=feed_rate,
last_line=round == 0), b" infill"
flip = not flip
yield extruder.get_retract_gcode()
if extruder.wipe:
yield gcode.gen_direction_move(direction + 180, extruder.wipe, 2000), b" wipe"
yield b"G90", b" absolute positioning"
yield b"M83", b" relative E"
hop = self._get_z_hop(layer, z_speed, extruder)
if hop:
yield hop
yield b"G92 E0", b" reset extruder position"
yield None, b" TOWER INFILL END"
# flip the flop
self.slots[self.slot]['flipflop_infill'] = not self.slots[self.slot]['flipflop_infill']
def check_infill(self, layer, e_pos, extruder, z_hop, z_speed, xy_speed):
"""
Checks if tower z is too low versus layer and adds infill if needed
:param layer: current layer
:param e_pos: extruder position
:param extruder: active extruder
:param z_hop: z_hop position
:param z_speed: z axis speed
:return: list of cmd, comment tuples
"""
# TODO: rethink whole line thing. Maybe Writer object?
while True:
count = 0
for s in range(layer.tower_slots):
if self.slots[s]['last_z'] < layer.z - 0.2:
for l in self.get_infill_lines(layer, e_pos, extruder, z_hop, z_speed, xy_speed):
yield l
count += 1
if not count:
break
if __name__ == "__main__":
from logger import Logger
log = Logger(".")
st = SwitchTower(0, 1, log, PEEK)
print(st.generate_purge_speeds(600))